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This paper discusses the ability to apply the test method using a scanning electron microscope (SEM) together with EDS (Energy Dispersive Spectroscopy) analysis to assess the quality of fresh chromite sand delivered by various suppliers to Huta Małapanew Sp. z o.o. The research was initiated due to the non-cyclical occurrence of surface casting defects, i.e. pitted skin and burn-on of chromite moulding sand for cast steel casting. The scope of studies comprised the quality assessment of sixteen chromite sand batches delivered for six months by two suppliers. The analysis of the results obtained was used to describe components of the tested chromite sand batches and develop criteria for their quality assessment, considering the chemical composition of chromite grains and the amount of impurities in the form of silica sand and the binder particles. Moreover, clear suggestions were developed concerning the ability to use the given chromite sand batch as the base of moulding sand made in Alphaset technology in Huta Małapanew Sp. z o.o.
Czasopismo
Rocznik
Tom
Strony
31--38
Opis fizyczny
Bibliogr. 18 poz., il., tab., wykr.
Twórcy
autor
- Silesian University of Technology, Department of Foundry Engineering, Gliwice, Poland
- Huta Małapanew Sp. z o.o., Ozimek, Poland
autor
- Silesian University of Technology, Department of Foundry Engineering, Gliwice, Poland
- Huta Małapanew Sp. z o.o., Ozimek, Poland
autor
- Silesian University of Technology, Department of Foundry Engineering, Gliwice, Poland
- Huta Małapanew Sp. z o.o., Ozimek, Poland
autor
- Huta Małapanew Sp. z o.o., Ozimek, Poland
autor
- Huta Małapanew Sp. z o.o., Ozimek, Poland
Bibliografia
- [1] Lewandowski, J. (1997). Materials for the mould. Kraków: Akapit. (in Polish).
- [2] Sobczak, J. & et al. (2013). Foundrymens handbook – Modern foundry engineering. Kraków: STOP. (in Polish).
- [3] Holtzer, M., Urbaniec, E., Janas, A. & Dzieja, A. (1993). Interfacial reactions between Cr-Ni-Mo-Cu cast steel and silica sand or chromite sand. Transactions of the Japan Foundrymens Society. 12, 7-13.
- [4] Wróbel, J. (2016). The influence of binder content in chromite sand on the formation of gas defects in castings. Przegląd Odlewnictwa. 66(1-2), 32-35. (in Polish).
- [5] Wróbel, J. (2016). Chromite sand in furan moulding sand (i.e. what to pay attention to helped, not harmed). Przegląd Odlewnictwa. 66(9-10), 334-338. (in Polish).
- [6] Stachowicz M., Kamiński, M., Granat, K. & Pałyga, Ł. (2017). Effect of temperature on chromite-based moulding sands bonded with sodium silicate. Archives of Foundry Engineering. 17(2), 95-100. https://doi.org/10.1515/afe-2017-0058.
- [7] Liu, L., Shan, Z., Liu, F. & Lan, D. (2018). High-quality manufacturing method of complicated castings based on multi-material hybrid moulding process. China Foundry. 15(5), 343-350. https://doi.org/10.1007/s41230-018-8053-y.
- [8] Beňo, J., Poręba, M. & Bajer, T. (2021). Application of non-silica sands for high quality castings. Archives of Metallurgy and Materials. 66(1), 25-30. https://doi.org/10.24425/ amm.2021.134754.
- [9] Sertucha, J. & Lacaze, J. (2022). Casting defects in sand-mold cast irons - an illustrated review with emphasis on spheroidal graphite cast irons. Metals. 12(3), 504, 1-80. https://doi.org/10.3390/met12030504.
- [10] Kabasele, J. & Nyembwe, K. (2021). Assessment of local chromite sand as ‘green’ refractory raw materials for sand casting applications in a post-pandemic world. South African Journal of Industrial Engineering. 32(3), 65-74. http://doi.org/10.7166/32-3-2615.
- [11] Břuska, M., Beňo, J., Cagala, M. & Jasinková, V. (2012). Dilatometric characterization of foundry sands. Archives of Foundry Engineering. 12(2), 9-14. DOI: 10.2478/v10266-012-0027-8.
- [12] Stec, K., Podwórny, J., Psiuk, B. & Kozakiewicz, Ł. (2017). Determination of chromite sands suitability for use in moulding sands. Archives of Foundry Engineering. 17(2), 107-110. https://doi.org/10.1515/afe-2017-0060.
- [13] Ignaszak, Z. & Prunier, J-B. (2016). Effective laboratory method of chromite content estimation in reclaimed sands. Archives of Foundry Engineering. 16(3), 162-166. https://doi.org/10.1515/afe-2016-0071.
- [14] Delura, K. (2012). Chromitites from the Braszowice-Brzenica massif, Lower Silesia – potential chromium source for industry? Gospodarka Surowcami Mineralnymi. 28(1), 19-43. (in Polish). https://doi.org/10.2478/v10269-012-0002-6.
- [15] Madziarz, M. & Sztuk, H. (2007). Exploitation of the chromit ledge in Tąpadła (Lower Silesia, Poland). Bezpieczeństwo Pracy i Ochrona Środowiska w Górnictwie. 4, 42-43. (in Polish).
- [16] Holtzer, M., Drożyński, D., Bobrowski, A., Mazur, M. & Isendorf B. (2012). Influence of the chemical character of a sand grains and binder on properties of moulding sands with organic binding agents. Archives of Foundry Engineering. 12(spec.1), 69-74. (in Polish).
- [17] Bobrowski, A. & Holtzer, M. (2010). Determination of the SiO2 content in a chromite sand by the infrared spectroscopy. Archives of Foundry Engineering. 10(2), 19-22.
- [18] Bussolesi M., Grieco G., Eslami A. & Cavallo A. (2020). Ophiolite chromite deposits as a new source for the production of refractory chromite sands. Sustainability. 12(17), 7096, 1-14. https://doi.org/10.3390/su12177096.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-2563305f-6555-42a4-9e1c-a6d4af1dcd14
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