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On the analysis of chip shaping after finishing turning of Ti6Al4V titanium alloy under dry, wet and MQL conditions

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The shape and type of chip give general information about the cutting process. This paper presents the results of testing the shape and type of chips of Ti6Al4V titanium alloy after it finishes turning. The process was carried out under dry, wet and MQL (Minimum Quantity Lubrication) conditions at variable cutting speeds and feed rates and a constant depth of cutting. For planning the tests, the PSI (Parameter Space Investigation) method was used, which allows the experiment to be carried out while minimizing the number of experience points. It was found that the cutting speed and feed affect the type and shape of the chip, and clear differences were observed between dry and wet cooling conditions, and MQL conditions. During turning, the intensity of the cutting speed and feed influence on the chip compression ratio was changed. It was similar for dry and wet cooling conditions but smaller for MQL conditions. The purpose of this research is to analyze the chip shaping when Ti6Al4V titanium alloy finishes turning under dry, wet and MQL cooling conditions.
Rocznik
Tom
Strony
36--40
Opis fizyczny
Bibliogr. 24 poz., rys.
Twórcy
  • University of Zielona Gora, 4 Prof. Z. Szafrana Street, 65-516 Zielona Gora, Poland
  • University of Zielona Gora, 4 Prof. Z. Szafrana Street, 65-516 Zielona Gora, Poland
Bibliografia
  • [1] Chen Q., Thouas G.A., Metallic implant biomaterials, Materials Science and Engineering R, 87 (2015) 1-57.
  • [2] Manivasagam G., Dhinasekaran D.,Rajamanickam A., BiomedicalImplants: Corrosion and itsPrevention - A Review, RecentPatents on Corrosion Science, 2 (2010) 40-54.
  • [3] Costa B.C., Tokuhara C.K., Rocha L.A., Oliveira R. C., Lisboa- Filho P.N., Costa Pessoa J.,Vanadiumionicspecies from degradation of Ti-6Al-4V metallicimplants: In vitro cytotoxicity and speciationevaluation, Materials Science and Engineering C, 96 2019 730-739.
  • [4] Michailidis N., Variations in the cutting performance of PVD-coatedtools in milling Ti6Al4V, explainedthroughtemperature-dependent coatingproperties, Surface &Coatings Technology, 304 (2016) 325-329.
  • [5] Liang L., LiuX., Li X., Li Y.-Y., Wear mechanisms of WC-10Ni3Al carbide tool in dry turning of Ti6Al4V Int. Journal of Refractory Metals and Hard Materials, 48 (2015) 272-285.
  • [6] Sartori S., Ghiotti A., Bruschi S., Solid Lubricant-assisted Minimum Quantity Lubrication and Cooling strategies to improve Ti6Al4V machinability in finishing turning, Tribology International, 118 (2018) 287-294.
  • [7] Bai W., Sun R., Roy A., Silberschmidt V.V., Improved analytical prediction of chip formation in orthogonalcutting of titanium alloy Ti6Al4V, International Journal of Mechanical Sciences, 133 (2017) 357-367.
  • [8] Jianxin D., Yousheng L., Wenlong S., Diffusion wear in dry cutting of Ti-6Al-4V with WC/Cocarbide tools, Wear, 265 (2008) 1776-1783.
  • [9] Childs T.H.C., Arrazola P.-J., Aristimuno P., Garay A., Sacristan I., Ti6Al4V metal cutting chip formation experiments and modeling over a wide range of cutting speeds, Jurnal of Materials Processing Tech., 255 (2018) 898-913.
  • [10] Tangjitsitcharoen S., Lohasiriwat H., Hubrid monitoring of chip formation and straightness in CNC turning by utilizing daubechies wavelet transform, 8th Swedish Production Symposium, Procedia Manufacturing, 25 (2018) 279-286.
  • [11] Klocke F., Lortz W., Trauth D., Analysis of the dynamic chip formation process in turning, International Journal of Mechanical Sciences, 135 (2018) 313-324.
  • [12] Salame C., Bejjani R., Marimuthu P., A better understanding of cryogenic machining using CFD and FEM simulation, Precedia CIRP, 8 (2019) 1071-1076.
  • [13] Schultheiss F., Hagglund S., Bushlya V, Zhou J., Stahl J.-E., Influence of the minimum chip thickness on the obtained surface roughness during turning operations, 2nd CIRP Conference on Surface Integrity (CSI), Procedia CIRP, 13 (2014) 67-71.
  • [14] Batista M., Salguero J., Gomez-Parra A., Fernandez-Vidal S., Marcos M., SOM based Methodology for Evaluating Shrinkage Parameter of the Chip Developed in Titanium Dry Turning Process, 14th CIRP Conference on Modeling of Machining Operations (CIRP CMMO), Procedia CIRP, 8 (2013) 534-539.
  • [15] Borin A., Sartori S., Bruschi S., Ghiotti A., Experimental investigation on the feasibility of dry and cryogenic machining as sustainable strategies when turning Ti6Al4V produced by Additive Manufacturing, Journal of Cleaner Production, 142 (2017) 4142-4151.
  • [16] Palanisamy S., McDonald S.D., Dargusch M.S., Effects of coolant pressure on chip formation while turning Ti6Al4V alloy, International Journal of Machine Tools & Manufacture, 49 (2009)739-743.
  • [17] Jawahir I., Van Luttervelt C., Recent development in chip control research and applications, CIRP Annals - Manufacturing Technology, 42 (1993) 659-693.
  • [18] Rahman S.S., Ashraf M.Z.I., Amin A.N., Bashar M.S., Ashik M.F.K., Kamruzzamann M., Tuning nanofluids for improved lubrication performance in turning biomedical grade titanium alloy, Journal of Cleaner Production, Journal of Cleaner Production, 206 (2019) 180-196.
  • [19] Qi B., He N., Li L., Effect of cooling/lubrication medium on machinability of Ti6Al4V Transactions of Nanjing University of Aeronautics and Astronautics, 28(3) (2011) 225-230.
  • [20] Miyake A., Kitakaze A., Katoh S., Muramatsu M., Noguchi K., Sannomiya K., Nakaya T., Sasahara H., Chip control in turning with synchronization of spindle rotation and feed motion vibration, Precision Engineering, 53 (2018) 38-45.
  • [21] Astakhov V.P., Outeiro J.C., Metal Cutting Mechanics, Finite Element Modelling, in: Machining, Fundamentals and Rcecnt Advances, J. Paulo Davim (Ed.): Springer-Verlag Limited London, 2008.
  • [22] Trent E.M., Wright P.K., Metal Cutting. fourth ed, Butterworth-Heinemann: Woburn, 2000.
  • [23] Maruda R.W., Królczyk G.M., Niesłony P, Królczyk J.B., Legutko S., Chip formation zone analysis during turning of austenitic stainless steel 316L under MQCL cooling condition, International Conference on Manufacturing Engineering and Materials, ICMEM 2016, Procedia Engineering, 149 (2016) 297-304.
  • [24] Statnikov R.B., Matusov J.B., Multicriteria Analysis in Engineering: Springer, 2002.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-251262f5-ca0f-48e1-89ce-c4e7e4ab9472
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