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Modelling of Material Flow During Incremental Forming Process on the Basis of Digital Material Representation Concept

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The main goal of the work is development of the multiscale numerical model of the incremental forming process for manufacturing integral elements applicable in the aerospace industry. Description of the proposed incremental forming concept based on division of large die into a series of small anvils pressed into the material by a moving roll is presented. A complex multi scale numerical model of mentioned incremental forging process based on the digital material representation (DMR) concept was developed and is also described within the paper. Finally, obtained results in the form of strain distribution are presented and compared with the outcome from conventional forging at the macro and micro scale, respectively.
Słowa kluczowe
Rocznik
Strony
81--89
Opis fizyczny
Bibliogr. 16 poz., rys.
Twórcy
autor
  • AGH University of Science and Technology, Cracow, Poland
autor
  • AGH University of Science and Technology, Cracow, Poland
autor
  • AGH University of Science and Technology, Cracow, Poland
Bibliografia
  • [1] WIŚLICKI T., 1964, Airframe construction technology, Wydawnictwa Naukowo – Techniczne, Warszawa, (in Polish).
  • [2] http://www.3ders.org/articles/20140207-china-developing-world-largest-3d-printer--prints-6m-metalpartsin-one-piece.html, access 17.12.2014.
  • [3] GROSMAN F., MADEJ L., ZIOLKIEWICZ S., NOWAK J., 2012, Experimental and numerical investigation on development of new incremental forming process, Journal of Materials Processing Technology, 212, 2200–2209.
  • [4] GROSMAN F., TKOCZ M., PAWLICKI, J. LIPSKA B., 2012, Preparation of the integral elements in the process of segment formation, Hutnik – Wiadomości Hutnicze, 8, 583–586,( in Polish).
  • [5] SZYNDLER J., MADEJ L., GROSMAN F., 2014, Computer aided development of the innovative incremental forming process, Journal of Machine Engineering, 14, 1, 84−93.
  • [6] BRANDS D., SCHRӦDER J, BALZANI D., 2011, Statistically similar reconstruction of Dual-Phase steel microstructures for engineering applications, Conf. Proc. Computer Methods in Mechanics, (CD).
  • [7] BRANDS D., SCHRӦDER J., BALZANI D., FE2-simulation of microheterogeneous steels based on statistically similar RVEs, Conf. Proc., IUTAM Symposium on Variational Concepts with Applications to the Mechanics of Materials, IUTAM Bookseries 21, DOI 10.1007/978-90-481-9195-6_2.
  • [8] RAUCH L., PERNACH M., BZOWSKI K., PIETRZYK M., 2011, On application of shape coefficients to creation of the statistically similar representative element of DP steels, Computer Methods in Material Science, 11, 331–341.
  • [9] MADEJ L., SIERADZKI L., SITKO M., PERZYNSKI K., RADWANSKI K., KUZIAK R., 2013, Multi scale cellular automata and finite element based model for cold deformation and annealing of a ferritic–pearlitic microstructure, Computational Materials Science, 77, 172–181.
  • [10] SCHROETER B.M., McDOWELL D.L., 2003, Measurement of deformation fields in polycrystalline OFHC copper, International Journal of Placticity, 19, 1355–1376.
  • [11] EFSTATHIOU C., SEHITOGLU H., LAMBROS J., 2010, Multiscale strain measurements of plastically deforming polycrystalline titanium: role of deformation heterogeneities, International Journal of Plasticity, 26, 93–106.
  • [12] MYERS C.R., ARWADE S.R., IESULAURO E., WAWRZYNEK P.A., GRIGORIU M., INGRAFFEA A.R., DAWSON P.R., MILLER M.P., SETHNA J.P., 1998, Digital material: a framework for multiscale modeling of defects in solids, MRS Proceedings, 538.
  • [13] CAO J., LIN J., 2010, Development of a VGRAIN system for CPFE analysis in micro-forming applications, International Journal of Advanced Manufacturing Technology, 47, 98–991.
  • [14] CASE S., HORIE Y., 2007, Discrete element simulation of shock wave propagation in polycrystalline copper, Journal of Mechanics and Physics of Solids, 55, 589–614.
  • [15] MADEJ L., 2010, Digital material representation of polycrystals in application to numerical simulations of inhomogenous deformation, Computer Methods in Material Science, 10, 3, 143–155.
  • [16] SZYNDLER J., PERZYŃSKI K., MADEJ L., 2013, Numerical analysis of data transfer quality in the multi-scale uncoupled concurrent model, Computer Methods in Materials Science, 13, 4, 415–424.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-24d230ab-2238-4c23-87ab-2b4645ea9332
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