The possibility of application of the acoustic emission method for monitoring friction processes

• Autorzy: Dudzik K. , Ziegler B.

Identyfikatory

DOI

10.5604/01.3001.0012.2785

• Języki publikacji: EN

Abstrakty

EN

This article presents the methodology and research results of monitoring friction processes between couple of cooperating elements by acoustic emission method. The research was carried out at the lathing machine test stand of the Technische Hochschule Mittelhessen. The test stand included lathing machine Proxon PD 210, shaft, made of austenitic stainless steel X2CrNi18-9 and steel plate, made of S235. The Friction process was monitored by an acoustic emission set made by Physical Acoustics Corporation (PAC). The PAC system includes: preamplifier USB AE Node, type 1283 with bandpass 20 kHz – 1 MHz, AE signal measurement sensor type VS 150M, with a frequency range 100-450 kHz, computer with AE Win for USB Version E5.30 software. During the study, the acoustic emission (AE) generated by friction between shaft and steel plate was recorded. The load of the plate was 0, 1, 2, 3, 4, 5 and 10 N. The following parameters were determined: amplitude, number of events – hits, the effective value of the signal (RMS). The use of grease between the cooperating elements caused a significant reduction in friction and thus the power of the generated signal (10 to 30 times). In the case of dry friction, without grease, the maximum RMS value was recorded at 4 N load and at the lubricant between the pair cooperating at 1 N load. The research has shown that it is possible to monitor the friction process between cooperating elements using the acoustic emission method.

Słowa kluczowe

EN

Acoustic Emission; AE; diagnostic; friction regimes

• Wydawca: Łukasiewicz Research Network - Institute of Aviation ; European Science Society of Powertrain and Transport KONES Poland ; Wydawnictwo Instytutu Technicznego Wojsk Lotniczych
• Czasopismo: Journal of KONES
• Rocznik: 2018
• Tom: Vol. 25, No. 2
• Strony: 113--119
• Opis fizyczny: Bibliogr. 10 poz., rys.

Twórcy

autor

Dudzik K.

• Gdynia Maritime University, Faculty of Marine Engineering Morska Street 81-87, 81-225 Gdynia, Poland tel.: [phone], fax: [phone]

autor

Ziegler B.

• Technische Hochschule Mittelhessen, University of Applied Sciences Department of Mechanical Engineering and Energy Systems Wiesenstr. 14, 35390 Gießen, Germany e-mail: [e-mail]

Bibliografia

• [1] Baran, I., Identyfikacja uszkodzeń korozyjnych zbiorników na paliwa płynne metodą emisji akustycznej, Rozprawa doktorska, Krakow 2013.
• [2] Baran, I., Nowak, M., Schmidt, J., Ono, K., Potentials of AE application in testing industrial pipelines, Advances in Acoustic Emission, USA 2007.
• [3] Dudzik, K., The possibility of application acoustic emission method to optimize determination of finish lathing parameters, Journal of KONES, Vol. 22, No. 4, pp. 79-85, Warsaw 2015.
• [4] Labuda, W., Khudoley, A., The influence of burnishing process on surface roughness of stainless steel researched by optical profiler, METAL 2016: 25th Anniversary International Conference on Metallurgy and Materials, Ostrava, TANGER, pp. 765-770, 2016.
• [5] Malecki, I., Ranachowski, J., Emisja akustyczna, źródła, metody, zastosowania, Pascal Publications, Warszawa 1994.
• [6] Vallen Systeme, AMSY-6 Handbook, System description, Germany 2010.
• [7] Veeresh, M., Kalmeshwar, U., Mahesh, B., Rajaprakash, B. M., Application of image processing and acoustic emission technique in monitoring of friction stir welding process, Materials Today, Proceedings 4, pp. 9186-9195, 2017.
• [8] Ziegler, B., Miszczak, A., Acoustic emission as a friction force indicator after test stands experiments, Journal of KONES, Warsaw 2007.
• [9] Ziegler, B., Contribution of acoustic emission into optimal bearing lubrication, Journal of KONES, Warsaw 2007.
• [10] Ziegler, B., An application of acoustic emission methods in diagnostic of centrifugal pumps, Master Thesis, Gdynia 2008.

Uwagi

Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).