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Mathematical models of particle size distribution in simulation analysis of high-pressure grinding roll operations

Autorzy
Treść / Zawartość
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The high-pressure grinding roll (HPGR) technology is currently one of the most efficient methods of hard ore comminution from the scope of the energy consumption. Throughput and energetic models of performance are quite well developed, but technological models predicting the comminution effects still needs an in-depth research. In the paper author presents the method of modeling of HPGR products’ particle size distribution by using suitable mathematical models. A basis of the HPGR perfor-mance assessment and HPGR-based crushing circuits design is a product’s particle size distribution. In order to precisely determine the particle size distribution of a HPGR product, parameters of product’s particle size distributions should be conditional on the main technical parameters of the roller press like operating pressure and the speed of rolls. The most accurate approximation of a distribution of size parti-cle appears to be Weibull’s truncated distribution and it is possible to obtain significant relationships between the approximation formula and the value of operating pressure, or feed characteristics. It makes possible a determination of mass recoveries of the product’s respective size fractions and the productivity planning. Instead of pressure, the other HPGR operating parameters can be applied, but the pressure value appears to produce the most relevant relationship. A determination of HPGR product’s particle size dis-tribution is a basis of the press operation simulation analysis.
Rocznik
Strony
121--131
Opis fizyczny
Bibliogr. 21 poz., rys., wykr.
Twórcy
autor
  • AGH University of Science and Technology, Faculty of Mining and Geoengineering, Department of Environ-mental Engineering and Mineral Processing, Mickiewicza 30 Av., 30-059 Krakow, Poland, Fax: +48 12 617 21 98, Mobile: +48 692 597 032
Bibliografia
  • 1. DANIEL M.J., MORRELL S, 2004, HPGR model verification and scale-up, Minerals Engineering, vol. 17.
  • 2. EPSTEIN B., 1948, Logaritmico-normal distributions in breakage of solids. Ind. Eng. Chem., 40.
  • 3. GAWENDA T., 2009, Główne aspekty rozdrabniania twardych surowców mineralnych w wysokociśnie-niowych prasach walcowych. ZN AGH Górnictwo i Geoinżynieria, rok 33 (4).
  • 4. KALINOWSKI W., 2006, Modernizacja procesów przemiałowych w przemyśle cementowym w świetle wymagań najlepszych dostępnych technik. Surowce i Maszyny Budowlane, nr 1/2006.
  • 5. KOŁMOGOROW A.N., 1941, O łogarifmiczieski normalnom zakonie razpriedielienija razmierow czastic pri droblieniji, dokł. AN SSSR, 31.
  • 6. KURDOWSKI W., 1998, Stan techniki w zakresie przemiału cementu. Cement Wapno Beton nr 3/1998.
  • 7. MAXTON D., MORLEY C., BEARMAN R., 2003, A quantification of the benefits of high pressure rolls crushing in an operating environment. Minerals Engineering, vol. 16.
  • 8. MORLEY C., 2003, HPGR in hard rock applications, Mining Magazine, IX/2003.
  • 9. MORLEY C., 2010, HPGR-FAQ, The Journal of Southern African Institute of Mining and Metallurgy, vol. 110.
  • 10. NAZIEMIEC Z., SARAMAK D., 2009, Analiza zmian obciążenia materiału w strefie zgniotu pras wal-cowych. ZN AGH Górnictwo i Geoinżynieria, rok 33 (4).
  • 11. OLEJNIK T.P., 2006, Grinding kinetics of selected minerals with reference to the number of contact points, Physicochemical Problems of Mineral Processing, vol. 40.
  • 12. SARAMAK D., TUMIDAJSKI T., BROŻEK M., GAWENDA T., NAZIEMIEC Z., 2010, Aspects of comminution flowsheets design in processing of mineral raw materials. Gospodarka Surowcami Min-eralnymi, Mineral Resources Management, vol. 26 (4).
  • 13. SARAMAK D., 2012, De-agglomeration in high pressure grinding roll based crushing circuits, Physico-chemical Problems of Mineral Processing vol. 48 (1).
  • 14. SARAMAK D., 2011c, High-pressure comminution technology (in Polish), Surowce i Maszyny Budow-lane, 2011/3.
  • 15. SARAMAK D., 2011a, Technological issues of High-Pressure Grinding Rolls operation in ore comminu-tion processes, Archives of Mining Sciences, vol. 56 (3).
  • 16. SARAMAK D., 2011b, The influence of chosen ore properties on efficiency of HPGR-based grinding circuits, GospodarkaSurowcamiMineralnymi Mineral Resources Management, vol. 27 (4).
  • 17. SCHOENERT K., 1988, A first survey of grinding with high-compression roller mills. International Jour-nal of Mineral Processing, vol. 22.
  • 18. TUMIDAJSKI T., SARAMAK D., 2009, Metody i modele statystyki matematycznej w przeróbce surow-ców mineralnych, AGH University of Science and Technology Press, Krakow.
  • 19. TUMIDAJSKI T., 2010, Actual tendencies in description and mathematical modeling of mineral pro-cessing (in Polish), Gospodarka Surowcami Mineralnymi - Mineral Resources Management, vol. 26 (3).
  • 20. TUMIDAJSKI T., 2012, Heuristic models of comminution processes as a basis for simulation and opti-mization of their course (in Polish), Gospodarka Surowcami Mineralnymi - Mineral Resources Man-agement, vol. 28.
  • 21. Van der MEER F.P., GRUENDKEN A., 2010, Flowsheet considerations for optimal use of high pressure grinding rolls, Minerals Engineering, Volume 23 (9).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-248c3036-bc05-45b2-b80e-901a68f3552e
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