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Analysis of the compromise between cutting tool life, productivity and roughness during turning of C45 hardened steel

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Treść / Zawartość
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Tool wear and surface roughness as performance indexes are considered to be the most important in terms of hardened materials’ machinability. The best combination of cutting parameters which enhances the compromise between tool life, productivity and machined surface quality contribute to benefice on production cost, which makes manufacturing industry interested in it. The aim of this research is to investigate the life of ceramic cutting tool and machining productivity together with surface roughness during turning of hardened steel C45, with focus on the selection of the optimal cutting parameter combination. The experiments are carried out based on uni-factorial planning methodology of cutting speeds and feed rates. The results show that the mixed ceramic tool is suitable for turning hardened steel C45 (40 HRC) and the conclusion is that it performed well in terms of tool life, productivity and surface quality at a combination of cutting speed (200 m/min), feed (0.08 mm/rev) and depth of cut (0.3 mm). Additionally, a tool life model has been proposed which is presented very high coefficient of determination.
Rocznik
Strony
30--35
Opis fizyczny
Bibliogr. 29 poz., rys., tab.
Twórcy
autor
  • LRTAPM, Badji Mokhtar University, Annaba, P.O Box 12, 23000 Annaba, Algeria
Bibliografia
  • 1. Abidi, Y., Boulanouar, L., 2017. Analyse de la correlation entre la rugosite et la vibration de coupe enusinage des aciersdurcis, U.P.B. Sci. Bull., Series D, 79(4), 157-170.
  • 2. Abidi, Y., Boulanouar, L., Amirat, A., 2018. Experimental study on wear of mixed ceramic tool and correlation analysis between surface roughness and cutting tool radial vibrations during hard turning of AISI 52100 steel, Journal of Engineering Science and Technology, 13(4), 943-963.
  • 3. Abidi, Y., 2020.Relationship between surface roughness and chip morphology when turning hardened, Production Engineering Archives, 26(3), 92-98.
  • 4. Alok, A., Das,M., 2019. Multi-objective optimization of cutting parameters during sustainable dry hard turning of AISI 52100 steel with newly develop HSN2-coated carbide insert, Measurement, 133, 288-302.
  • 5. Attanasio, A., Umbrello, D., Cappellini, C.,Rotella, G., M’Saoubi, R., 2012. Tool wear effects on white and dark layer formation in hard turning of AISI 52100 steel, Wear, 286, 98-107.
  • 6. Augusto, V., De Godoy, A., Diniz, A.E., 2011. Turning of interrupted and continuous hardened steel surfaces using ceramic and CBN cutting tools, Journal of Materials Processing Technology, 211, 1014-1025.
  • 7. Bhattacharya, A., 2004. Metal cutting Theory and practice, India: New central book agency (P) Ltd.
  • 8. Benga, G.C., Abrao, A.M., 2003. Turning of hardened 100Cr6 bearing steel with ceramic and PCBN cutting tools, Journal of Materials Processing Technology, 143, 237-241.
  • 9. Bouchelaghem, H., Yallese, M.A., Mabrouki, T., Amirat, A., Rigal, J.F., 2010. Experimental investigation and preformance analysis of CBN insert in hard turing of cold work tool steel (D3), Machining Science and Technology, 14, 471-501.
  • 10. Chinchanikar, S., Choudhury, S.K., 2013. Investigations on machinability aspects of hardened AISI 4340 steel at different levels of hardness using coated carbide tools, International Journal of Refractory Metals and Hard Materials, 38, 124-133.
  • 11. Chinchanikar, S., Choudhury, S.K., 2015. Predictive modeling for flank wear pro- gression of coated carbide tool in turning hardened steel under practical machining conditions, The International Journal of Advanced Manufacturing Technology,76, 1185-1201.
  • 12. Das, S.R., Kumar, A., Dhupal, D., 2013. Effect of machining parameters on surface roughness in machining of hardened AISI 4340 steel using coated carbide inserts, International Journal of Innovation and Applied Studies, 2, 445-453.
  • 13. Das, S.R., Mohapatra, D.K., Routray, P.C., 2015. Parametric Effects and Optimization of Machining Parameters in Hard Turning: A Literature Review, International Journal for Research in Applied Science & Engineering Technology, 3, 7-13
  • 14. De Godoy, V.A.A., Diniz, A.E.,2011. Turning of interrupted and continuous hardened steel surfaces using ceramic and CBN cutting tools, Journal of Materials Processing Technology, 211, 1014-1025.
  • 15. Fnides, B., Boutabba, S., Fnides, M., Aouici, H.,Yallese, M.A., 2013. Tool life evaluation of cutting materials in hard turning of AISI H11, Estonian Journal of Engineering, 19, 143-151.
  • 16. Gaitonde, V.N., Karnik, S.R., Figueira, L.,Davim, J.P., 2009. Machinability investigations in hard turning of AISI D2 cold work tool steel with conventional and wiper ceramic inserts, International Journal of Refractory & Hard Materials, 27, 754-763.
  • 17. Gordon, S.,Phelan, P.,Lahiff, C., 2019. The effect of High Speed Machining on the Crater Wear Behaviour of PCBN Tools in Hard Turning, Procedia Manufacturing, 38, 1833-1848.
  • 18. Grzesik, W., 2008. Influence of tool wear on surface roughness in hard turning using differently shaped ceramic tools, Wear, 265, 327-335.
  • 19. Huang, Y., Chou, Y.K., Liang, S.Y., 2007. CBN tool wear in hard turning: A survey on research progresses, The International Journal of Advanced Manufacturing Technology, 35, 443-453.
  • 20. Kumar, C.S,,Patel, S.K., 2017. Experimental and numerical investigations on the effect of varying AlTiN coating thickness on hard machining performance of Al2O3-TiCN mixed ceramic inserts, Surface& Coatings Technology, 309, 266-281.
  • 21. Mir, M.J., Wani, M.F., 2018. Modelling and analysis of tool wear and surface roughness in hard turning of AISI D2 steel using response surface methodology, International Journal of Industrial Engineering Computations, 9, 63-74.
  • 22. Motorcu, A.R., 2011. Tool life performances, wear mechanisms and surface roughness characteristics when turning austenised and quenched AISI 52100 bearing steel with ceramics and CBN/TiC cutting tools, Indian Journal of Engineering & Materials Sciences, 18, 137-146.
  • 23. Poulachon, G., Moisa, A., Jawahir, I.S., 2001. On modelling the influence of thermo-mechanical behavior in chip formation during hard turning of 100Cr6 bearing steel, CIRP Annals, 50(1), 31-36.
  • 24. Rathod, K.B., Lalwani, D.I., 2017. Experimental investigation of flank wear and surface roughness during hard turning of AISI H11 steel with CBN Tools, Indian journal of Engineering & materials Sciences, 24, 171-181.
  • 25. Rathod, K.B., Lalwani, D.I., 2018. Modeling of flank wear progression for coated cubic boron nitride tool during hard turning of AISI H11steel, Materials Today: Proceedings, 5, 6692-6701.
  • 26. Saikaew, C., Paengchit, P.,Wisitsoraat, A., 2020.Machining performances of TiN+AlCrN coated WC and Al2O3+TiC inserts for turning of AISI 4140 steel under dry condition, Journal of Manufacturing Processes, 50, 412-420.
  • 27. Subbaiah, K.V., Raju, Ch., Pawade, R.S.,Suresh, Ch., 2019. Machinability investigation with wiper ceramic insert and optimization during the hard turning of AISI 4340 steel, Materials Today: Proceedings, 18, 445-454.
  • 28. Tang, L., Sun, Y.,Li, B., Shen, J., Meng, G., 2019. Wear performance and mechanisms of PCBN tool in dry hard turning of AISI D2 hardened steel, Tribology International, 132, 228-236.
  • 29. Varaprasad, B.H., Srinivasa, R.C.,Vinay, P.V., 2014. Effect of machining parameters on tool wear in hard turning of AISI D3 steel, Procedia Engineering, 97, 338-354.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-247fd753-4594-4ec5-bb13-d71f98e18ef6
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