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A comprehensive study of mechanical and acoustic properties of selective laser melting material

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
In this research work, four groups of selective laser melted specimens were built from AlSi10Mg-0403 powder. Each group represents the direction with respect to the bed in which the specimens are built (X, Y, Z and 45° orientation). The mechanical properties of the specimens are characterized in terms of yield strength, ultimate tensile strength, Young’s modulus and elongation at break. In addition to that, the acoustic emission (AE) during the testing was monitored using wide-band high-accuracy piezoelectric sensors. The AE results were related to the mechanical characteristics of the specimens in terms of the acoustic parameter-based data, the peak amplitude, cumulative energy and count rate. The mechanical results show that the specimens built along the z direction have relatively lower strength and it can be attributed to the borderline porosity formed during the SLM process. The acoustic results can identify the critical points of failure under loading. The AE technique proves to be a powerful tool in characterizing the mechanical property and can unveil the concealed information which cannot be identified directly from the mechanical results.
Rocznik
Strony
30--40
Opis fizyczny
Bibliogr. 30 poz., rys., wykr.
Twórcy
  • Dipartimento di Meccanica, Matematica e Management, Politecnico di Bari, Viale Japigia 182, 70126 Bari, Italy
  • Dipartimento di Meccanica, Matematica e Management, Politecnico di Bari, Viale Japigia 182, 70126 Bari, Italy
  • Dipartimento di Meccanica, Matematica e Management, Politecnico di Bari, Viale Japigia 182, 70126 Bari, Italy
  • Dipartimento di Meccanica, Matematica e Management, Politecnico di Bari, Viale Japigia 182, 70126 Bari, Italy
Bibliografia
  • [1] Kruth JP, Bonse J, Oorts S, Hespel PH, Froyen L, Laoui T. Comparison between Nd:YAG and CO2 lasers for use with selective laser sintering of metal powders. In: Proceedings of PHOTOMEC’99–ETE’99 European Workshop, Liege, Belgium; 1999, pp. 165-173.
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  • [3] Brandl E, Heckenberger U, Holzinger V, Buchbinder D. Additive manufactured AlSi10Mg samples using selective laser melting (SLM): microstructure, high cycle fatigue, and fracture behaviour. Mater Design. 2012;34:159-69.
  • [4] Leuders S, Thöne M, Riemer A, Niendorf T, Tröster T, Richard HA, Maier HJ. On the mechanical behaviour of titanium alloy TiAl6V4 manufactured by selective laser melting: fatigue resistance and crack growth performance. Int J Fatigue. 2013;48:300-7.
  • [5] Levy GN, Schindel R, Kruth JP. Rapid manufacturing and rapid tooling with layer manufacturing (LM) technologies, state of the art and future perspectives. CIRP Ann Manuf Tech. 2003;52:589-609.
  • [6] Gorny B, Niendorf T, Lackmann J, Thöne M, Tröster T, Maier HJ. In situ characterization of the deformation and failure behaviour of non-stochastic porous structures processed by selective laser melting. Mater Sci Eng. 2011;528:7962-7.
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  • [8] Agarwala M, Bourell D, Beaman J, Marcus H, Barlow J. Postprocessing of selective laser sintered metal parts. Rapid Prototyp J. 1995;1:36-44.
  • [9] Shiomi M, Osakada K, Nakamura K, Yamashita T, Abe F. Residual stress within metallic model made by selective laser melting process. CIRP Ann Manuf Tech. 2004;53:195-8.
  • [10] Kok Y, Tan XP, Wang P, Nai MLS, Loh NH, Liu E, Tor SB. Anisotropy and heterogeneity of microstructure and mechanical properties in metal additive manufacturing: a critical review. Mater Design. 2018;139:565-86.
  • [11] Dang Z, Liu Y, Li W, Liang J. Orientation dependency for microstructure, geometric accuracy and mechanical properties of selective laser melting AlSi10Mg lattices. J Alloy Compd. 2019;791:490-500.
  • [12] Barile C, Casavola C, Pappaleterra G, Pappalattere C. Fatigue damage monitoring by means of acoustic emission and thermography in Ti grade 5 specimens. Procedia Eng. 2015;114:487-92.
  • [13] Barile C, Casavola C, Pappaleterra G, Pappalattere C. Acoustic sources from damage propagation in Ti grade 5. Measurement. 2016;99:93-6.
  • [14] Barile C, Casavola C, Campanelli SL, Renna G. Analysis of corrosion on sintered stainless steel: mechanical and physical aspects. Eng Fail Anal. 2019;95:273-82.
  • [15] Barile C, Casavola C, Pappaleterra G, Pappalattere C. Acoustic emission analysis of aluminum specimen subjected to laser annealing. In: Rossi M et al. (eds) Residual stress, thermomechanics andinfrared imaging, hybrid techniques and inverse problems, Vol 8. Conference proceedings of the society for experimental mechanics series. Springer, Cham; 2014.
  • [16] Kempen K, Thijs L, Van Humbeeck J, Kruth JP. Mechanical properties of AlSi10Mg produced by selective laser melting. Phys Proc. 2012;39:439-46.
  • [17] Tradowsky U, White J, Ward RW, Read N, Reimers W, Attallah MM. Selective laser melting of AlSi10Mg: influence of post-processing on the microstructural and tensile properties development. Mater Design. 2016;105:212-22.
  • [18] Campanelli SL, Casalino G, Contuzzi N, Angelastro A, Ludovico AD. Analysis of the molten/solidified zone in selective laser melted parts. In: Proceedings of SPIE-the international society for optical engineering, San Francisco; 2014.
  • [19] Barile C, Casavola C, Pappaleterra G, Pappalattere C. Analysis of crack propagation in stainless steel by comparing acoustic emissions and infrared thermography data. Eng Fail Anal. 2015;69:35-42.
  • [20] Uzan NE, Shneck R, Yeheskel O, Frage N. High-temperature mechanical properties of AlSi10Mg specimens fabricated by additive manufacturing using selective laser melting technologies (AM-SLM). Addit Manuf. 2018;24:257-63.
  • [21] Siddique S, Imran M, Rauer M, Kaloudis M, Wycisk E, Emmelmann C, Walther F. Computed tomography for characterization of fatigue performance of selective laser melted parts. Mater Design. 2015;83:661-9.
  • [22] Awd M, Siddique S, Johannsen J, Emmelmann C, Walther F. Very high-cycle fatigue properties and microstructural damage mechanisms of selective laser melted AlSi10Mg alloy. Int J Fatigue. 2019;125:55-69.
  • [23] Wang P, Lei H, Zhu X, Chen H, Fang D. Influence of manufacturing geometric defects on the mechanical properties of AlSi10Mg alloy fabricated by selective laser melting. J Alloy Compd. 2019;789:852-9.
  • [24] Ch SR, Raja A, Nadig P, Jayaganthan R, Vasa NJ. Influence of working environment and built orientation on the tensile properties of selective laser melted AlSi10Mg alloy. Mater Sci Eng A Struct. 2019;750:141-51.
  • [25] Romano S, Brückner-Foit A, Brandāo A, Grumpigner J, Ghidini T, Beretta S. Fatigue properties of AlSi10Mg obtained by additive manufacturing: defect-based modelling and prediction of fatigue strength. Eng Fract Mech. 2018;187:165–89.
  • [26] Rosenthal I, Stern A, Frage N. Microstructure and mechanical properties of AlSi10Mg parts produced by the laser beam additive manufacturing (AM) technology. Metallogr Microstruct Anal. 2014;3:448-53.
  • [27] Botvina LR, Tyutin MR, Petersen TB, Levin VP, Soldatenkov AP, Prosvirnin DV. Residual strength, microhardness, and acoustic properties of low-carbon steel after cyclic loading. J Mach Manuf Reliab. 2018;47:516-24.
  • [28] Tridello A, Fiocchi J, Biffi CA, Chiandussi G, Rossetto M, Tuissi A, Paolino DS. VHCF response of Gaussian SLM AlSi10Mg specimens: effect of a stress relief heat treatment. Int J Fatigue. 2019;124:435-43.
  • [29] Larrosa NO, Wang W, Read N, Loretto MH, Evans C, Carr J, Tradowsky U, Attallah MM, Withers PJ. Linking microstructure and processing defects to mechanical properties of selectively laser melted AlSi10Mg alloy. Theor Appl Fract Mech. 2018;98:123-33.
  • [30] Botvina LR, Tyutin MR. New acoustic parameter characterizing loading history effects. Eng Fract Mech. 2019;210:358-66.
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-2461894b-9bf4-440c-88ec-cd7eeccf3352
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