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On-line wear characterization of TiN- and CrN-coated DIN115CrV3 steel for cutting tools application

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Języki publikacji
EN
Abstrakty
EN
Purpose: This study compares the material removal performance of hardened steels DIN 115CrV3 coated with TiN and CrN using PVD method. Design/methodology/approach: New on-line monitoring wear system, thermal imager, and weight loss method were used to analyze to quantify and compare with uncoated tools. Findings: The results of abrasive wear experiments showed that weight loss increased with an increase in load applied for all tools. The microstructure and chemical analysis of each of the three tools showed some traces of abrasion and galling of Manganium from the workpiece. During abrasion test, thermal imager showed lower heating on the CrN coated tools. On-line wear analysis results show that at the low cutting speed (18 m/min), TiN-coated tools performed a higher wear resistance compared to rivals while at higher cutting speed CrN slightly show superior efficiency. The microstructure analysis of the tools confirmed fracture and galling on each of the tools. Research limitations/implications: For future work, ceramic nano-coating on cutting tools can provide better wear resistance than ceramic micro coating. Practical implications: Involve to use cheaper tools with higher mechanical properties. Usually, the cutting tools made from ceramic coating show an adequate level of wear resistance against the workpiece. Those tools ,with the limited processing, can be used for machining soft steels. Originality/value: New on-line method and thermal imager used in this study and for the first time DIN 115CrV3 was evaluated as cutting tools.
Rocznik
Strony
24--31
Opis fizyczny
Bibliogr. 23 poz.
Twórcy
  • Mechatronics Program, Vocational High School, Eskişehir Osmangazi University, Eskişehir Turkey
  • Department of Mechanical Engineering, Faculty of Engineering, University of Dumlupinar, Kütahya, Turkey
autor
  • Department of Mechanical Engineering, Faculty of Engineering, University of Abant İzzet Baysal, 14280, Bolu, Turkey
Bibliografia
  • [1] R.F. Ávila, R.D. Mancosu, A.R. Machado, S.D. Vecchio, R.B. da Silva, J.M. Vieira, Comparative analysis of wear on PVD TiN and (Ti1-x Alx)N coatings in machining process, Wear 302 (2013) 1192-1200.
  • [2] D. Biermann, M. Steiner, E. Krebs, Investigation of Different Hard Coatings for Micromilling of Austenitic Stainless Steel, Procedia CIRP 7 (2013) 246-251.
  • [3] M. Bromark, M. Larsson, P. Hedenqvist, M. Olsson, S. Hogmark, E. Bergmann, PVD coatings for tool applications: tribological evaluation, Surface Engineering 10 (1994) 205-214.
  • [4] A. Çakan, Real-Time monitoring of flank wear behavior of ceramic cutting tool in turning hardened steels, International Journal Advanced Manufacturing Technology 52 (2011 ) 897-903.
  • [5] A. Çakan, V. Özkaner, M.M. Yildirim, Quantifying Cutting and Wearing Behaviors of TiN-and CrNCoated AISI 1070 Steel, Sensors 8 (2008) 6985-6998.
  • [6] M.A. El Hakim, M.D. Abad, M.M. Abdelhameed, M.A. Shalaby, S.C. Veldhuis, Wear behavior of some cutting tool materials in hard turning of HSS, Tribology International 44 (2011) 1174-1181.
  • [7] J. Gerth, M. Larsson, U. Wiklund, F. Riddar, S. Hogmark, On the wear of PVD-coated HSS hobs in dry gear cutting, Wear 266 (2009) 444-452.
  • [8] J. Heinrichs, J. Gerth, T. Thersleff, U. Bexell, M. Larsson, U. Wiklund, Influence of sliding speed on modes of material transfer as steel slides against PVD tool coatings, Tribology International 58 (2013) 55-64.
  • [9] K. Khlifi, A. Ben Cheikh Larbi, Investigation of adhesion of PVD coatings using various approaches, Surface Engineering 29 (2013) 555-560.
  • [10] S.K. Khrais, Y.J. Lin, Wear mechanisms and tool performance of TiAlN PVD coated inserts during machining of AISI 4140 steel, Wear 262 (2007) 64-69.
  • [11] A.P. Kulkarni, G.G. Joshi, V.G. Sargade, Performance of PVD AlTiCrN coating during machining of austenitic stainless steel, Surface Engineering 29 (2013) 402-407.
  • [12] C. Lorenzo-Martin, O. Ajayi, A. Erdemir, G.R. Fenske, R. Wei, Effect of microstructure and thickness on the friction and wear behavior of CrN coatings, Wear 302 (2013) 963-971.
  • [13] Q. Niu, Q. An, M. Chen, W. Ming, Wear mechanisms and performance of coated inserts during face milling of TC11 and TC17 alloys, Machining Science and Technology 17 (2013) 483-495.
  • [14] K.-H. Park, P.Y. Kwon, Flank wear of multi-layer coated tool, Wear 270 (2011) 771-780.
  • [15] M. Pellizzari, M. Zadra, A. Molinari, Tribological properties of surface engineered hot work tool steel for aluminium extrusion dies, Surface Engineering 23 (2007) 165-168.
  • [16] C.S. Ramachandran, V. Balasubramanian, R. Varahamoorthy, S. Babu, Dry sliding wear behaviour of plasma transferred arc hardfaced colmonoy surface, Surface Engineering 25 (2009) 440-448.
  • [17] M.A. Shalaby, M.A. El Hakim, M.M. Abdelhameed, J.E. Krzanowski, S.C. Veldhuis, G.K. Dosbaeva, Wear mechanisms of several cutting tool materials in hard turning of high carbon–chromium tool steel, Tribology International (in print).
  • [18] B. Shen, F.H. Sun, H.G. Xue, M. Chen, Z.M. Zhang, Study on fabrication and cutting performance of high quality diamond coated PCB milling tools with complicated geometries, Surface Engineering 25 (2009) 70-76.
  • [19] L. Uriarte, M. Zatarain, D. Axinte, J. Yagüe-Fabra, S. Ihlenfeldt, J. Eguia, A. Olarra, Machine tools for large parts, CIRP Annals – Manufacturing Technology 62 (2013) 731-750.
  • [20] B. Warcholinski, A. Gilewicz, Mechanical properties of multilayer TiAlN/CrN coatings deposited by cathodic arc evaporation, Surface Engineering 27 (2011) 491-497.
  • [21] U.R. Wiklund, S. Rubino, K. Kádas, N.V. Skorodumova, O. Eriksson, S. Hedberg, M. Collin, A. Olsson, K. Leifer, Experimental and theoretical studies on stainless steel trasfer onto a TiN-coated cutting tool, Acta Materialia 59 (2011) 68-74.
  • [22] N. Zhong, Y.X. Zhou, X.F. Zhu, J.J. Zhang, G.Y. Li, Microstructure and cutting performance of carbonitride coated tools in high speed machining of 40Cr steel, Surface Engineering 27 (2011) 306-310.
  • [23] D. Zhu, X. Zhang, H. Ding, Tool wear characteristics in machining of nickel-based superalloys, International Journal of Machine Tools and Manufacture 64 (2013) 60-77.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-243c55de-b822-43c7-816d-91b5e4e848ce
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