Ultrasonic method of quality control for textile materials

• Autorzy: Zashchepkina N. M. , Zdorenko V. G. , Tierentyeva N. R. , Markina O. M. , Markin M. O. , Bozhko K. M.

Identyfikatory

DOI

10.5604/01.3001.0013.2867

• Języki publikacji: EN

Abstrakty

EN

Purpose: The ultrasonic amplitude method for controlling the surface texture density of textile materials was first studied and used. Design/methodology/approach: For the first time, the surface texture density has been determined. The research was conducted using the ultrasonic method, rather than by mathematical calculations, which made it possible to invent a new approach to contactless quality control of textile materials. In order to identify the functionality of bicomponent textile material, formed from raw materials with opposite hygroscopic properties, two-layer knitted fabrics were chosen to protect the human respiratory organs. As a hydrophilic type of raw material used yarn with composition is as follows – cotton 34%, flax 33%, viscose 33%, and in the function of a hydrophobic raw material, polypropylene multifilament yarn. Using the ultrasonic method, studies of a new type of knitwear were carried out, the values of the surface density of the material were obtained. Products from this composition provide respiratory protection from dust and comfortable work in the area of road repairs up to 8 hours. Findings: The combination of natural and synthetic materials for individual masks allowed them to be used under different operating conditions. The problem of structure and design of materials was resolved through the use of computer technology and computer-aided design of textiles, and the possibility of applying the ultrasonic amplitude method to control the surface density of textile materials was substantiated. During the analysis of the results of experimental studies, it was found necessary to ensure the uniformity of the physical and mechanical properties of textile materials in the production process. Using the ultrasonic method, the thickness gauge was used to determine the surface density of various materials for the manufacture of personal protective equipment for road maintenance workers. Research limitations/implications: The method of measurement has been tested and has no limitations. However, the study was conducted on samples of textile materials that were manufactured in Ukraine and according to patents of authors. Practical implications: Individual masks for the protection of human respiratory organs are recommended for use by road workers and cyclists. Originality/value: The originality of the results of the article is the experimental data of studies on the content of textile materials and the accuracy of measuring their surface density by an ultrasonic contactless device.

Słowa kluczowe

EN

control; quality; textile materials; ultrasonic method

PL

kontrola; jakość; materiały tekstylne; metoda ultradźwiękowa

• Wydawca: International OCSCO World Press
• Czasopismo: Archives of Materials Science and Engineering
• Rocznik: 2019
• Tom: Vol. 97, nr 1/2
• Strony: 39--49
• Opis fizyczny: Bibliogr. 15 poz.

Twórcy

autor

Zashchepkina N. M.

• National Technical University of Ukraine «Igor Sikorsky Kyiv Polytechnic Institute», Scientific, Analytical and Ecological Devices and Systems Department, Prosp. Peremohy, 37, Kyiv, 03056, Ukraine

autor

Zdorenko V. G.

• Kyiv National University of Technologies and Design, Department of Computer-Integrated Technologies and Measuring Equipment, Nemyrovycha-Danchenka Str., 2, Kyiv, 01011, Ukraine

autor

Tierentyeva N. R.

• Kyiv National University of Technologies and Design, Department of Computer-Integrated Technologies and Measuring Equipment, Nemyrovycha-Danchenka Str., 2, Kyiv, 01011, Ukraine

autor

Markina O. M.

• National Technical University of Ukraine «Igor Sikorsky Kyiv Polytechnic Institute», Scientific, Analytical and Ecological Devices and Systems Department, Prosp. Peremohy, 37, Kyiv, 03056, Ukraine

autor

Markin M. O.

• National Technical University of Ukraine «Igor Sikorsky Kyiv Polytechnic Institute», Scientific, Analytical and Ecological Devices and Systems Department, Prosp. Peremohy, 37, Kyiv, 03056, Ukraine

autor

Bozhko K. M.

• National Technical University of Ukraine «Igor Sikorsky Kyiv Polytechnic Institute», Scientific, Analytical and Ecological Devices and Systems Department, Prosp. Peremohy, 37, Kyiv, 03056, Ukraine

Bibliografia

• [1] K. Yildiz, Dimensionality reduction-based feature extraction and classification on fleece fabric images, Signal, Image and Video Processing 11/2 (2017) 317-323, DOI: https://doi.org/10.1007/sll760-016- 0939-9.
• [2] K. Yildiz, A. Buldu, M. Demetgul, A thermal-based defect classification method in textile fabrics with K- nearest neighbor algorithm, Journal of Industrial Textiles 45/5 (2016) 780-795, DOI: https://doi.org/ 10.117/1528083714555777.
• [3] K. Yildiz, A. Buldu, M. Demetgul, Z. Yildiz, A novel thermal-based fabric defect detection technique, Journal of the Textile Institute 106/3 (2015) 275-283, DOI: https://doi.org/10.1080/00405000.2014.916063.
• [4] N.M. Zashchepkina, N.R. Tierentyeva, Development and quality control of materials for protection of man from dust, Bulletin of the KHNTU 3 (2016) 99-103.
• [5] N.M. Zashchepkin, E.P. Dregulas, N.P. Konahaevich, Analysis of the development of the production of filter materials, Herald of Khmelnitsky National University Technical sciences. Khmelnytskyi 3 (2013) 87-90.
• [6] V.T. Bartels, Handbook of Medical Textiles, Woodhead Publishing Ltd, Cambridge, 2011.
• [7] American Associations of Textile Chemists and Colorists, AATCC test method 100: anti-bacterial finishes on textile materials, American Associations of Textile Chemists and Colorists, North Carolina, 2004.
• [8] A. Majumdar, A. Das, R. Alagirusamy, V.K. Kothari (Eds.), Process Control in Textile Manufacturing, Woodhead Publishing, 2012, 512.
• [9] D. Semnani, M. Sheikhzadeh, Online Control of Knitted Fabric Quality: Loop Length Control World Academy of Science, Engineering and Technology International Journal of Computer and Information Engineering 1/5 (2007) 1225-1230.
• [10] F. Iftikhar, T. Hussain, M.H. Malik, Z. Ali, A. Nazir, S. Riaz, S. Malik, Fabric Structural Parameters Effect on Seam Efficiency - Effect of Woven Fabric Structural Parameters on Seam Efficiency, Journal of Textile Science & Engineering 8/3 (2018) 358, DOI: 10.4172/2165-8064.1000358.
• [11] R.T. Kocaman, S.A. Malik, D. Aibibu, T. Gereke, C. Cherif, New Method for In-situ Measurement of Pore Size Deformation of Barrier Textiles under Biaxial Loading, Journal of Textile Science & Engineering 8/2 (2018) 355, DOI: 10.4172/2165-8064.1000355.
• [12] N. Saini, S. Yadav, M.N. Rose, Fabric Designing for Product Development by Combination of Weaves through CAD, Journal of Textile Science & Engineering 8/2 (2018) 343, DOI: 10.4172/2165-8064.1000343.
• [13] W. Urbaniak-Domagala, E. Kobierska Functionali- zation of technical textile tapes, Archives of Materials Science and Engineering 89/2 (2018) 72-84, DOI: 10.5604/01.3001.0011.7174
• [14] A. Calvimontes, V. Dutschk, M. Stamm, Advances in Topographic Characterization of Textile Materials, Textile Research Journal 80/11 (2010) 1004-1015, DOI: https://doi.org/10.1177/0040517509348331.
• [15] N. Zashchepkina, V. Zdorenko, S. Barylko, Application of a ultrasonic method for quality assurance of materials in: Y. Shalapko, Z. Wyszkowska, J. Musial, O. Paraska (Eds.), Study of problems in modem science. New technologies in engineering: advanced management, efficiency of social institutions, WZ, Bydgoszcz, 2015, 241-257.

Uwagi

Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).