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The paper deals with the possibilities of using alkali silicate based inorganic binders for automotive industry aluminium castings production. In recent years, inorganic binders are coming back to the foreground and their manufacturers are developing new processes, which are starting to progressively supersede organic binder systems. Paper describes known knowledge about classic alkali silicate binders with focus on hardening processes and on improving their technological properties. Trends from the area of development and the use new alkali silicate based inorganic binders are also shortly described. As part of the experimental work, specific methods of producing samples were developed, with the help of which properties such as disintegration were subsequently evaluated by measuring abrasion and residual strengths. Characteristics such as residual compressive strength or shear strength at different thermal loads were also evaluated. When comparing the laboratory results with the results of de-coring in real conditions, a high degree of correlation was achieved, which makes it possible to determine the optimal recipe/procedure for the production of geometrically complex cores.
Czasopismo
Rocznik
Tom
Strony
80--87
Opis fizyczny
Bibliogr. 23 poz., il., tab.
Twórcy
autor
- Faculty of Mechanical Engineering, Department of Technological Engineering, University of Zilina, Žilina, Slovakia
autor
- Faculty of Materials, Metallurgy and Recycling, Technical University of Košice, Košice, Slovakia
autor
- Faculty of Mechanical Engineering, Department of Technological Engineering, University of Zilina, Žilina, Slovakia
autor
- Faculty of Mechanical Engineering, Department of Technological Engineering, University of Zilina, Žilina, Slovakia
Bibliografia
- [1] Jelínek, P. (1996). Foundry molding mixtures Part II, Binder systems of molding mixtures. Ostrava.
- [2] Lewandowski, J.L. (1997) Plastics for casting molds. Kraków: WYD AKAPIT.
- [3] Bolibruchova, D., Kuris, M., Matejka, M. & Kasinska, J. (2022). Study of the influence of zirconium, titanium and strontium on the properties and microstructure of AlSi7Mg0.3Cu0.5 alloy. Materials. 15(10). 3709, 1-20. DOI: 10.3390/ma15103709.
- [4] Köhler, E., Klimesch, C., Bechtle, S. & Stanchev, S. (2010). Cylinder head production with gravity die casting. MTZ Worldwide. 71, 38-41. DOI: 10.1007/BF03227043. https://doi.org/10.1007/BF03227043.
- [5] Polzin, H. (2014.) Inorganic Binders for mould and core production in the foundry. (1st. ed.) Berlin: Schiele und Schön.
- [6] Antoš, P., Burian, A. (2002). Water glass - production, structure, properties and uses. Silchem.
- [7] Izdebska-Szanda, I., Palma, A., Angrecki, M. & Żmudzińska, M. (2013). Environmentally friendly mould technology. Archives of Foundry Engineering. 13(3), 37-42. DOI: 10.2478/afe-2013-0055.
- [8] Stechman, M., Różycka, D. & Baliński, A. (2003). Modification of aqueous sodium silicate solutions with morphoactive agents. Polish Journal of Chemical Technology. 5(3), 47-50. ISSN (1509-8117).
- [9] Jelínek, P. & Škuta, R. (2003). Modified sodium silicates – a new alternative for inorganic foundry binders. Materials Engineering. 10(3), 283.
- [10] Mashifana, T. & Sithole, T. (2020). Recovery of silicon dioxide from waste foundry sand and alkaline activation of desilicated foundry sand. Journal of Sustainable Metallurgy. 6, 700-714. DOI: 10.1007/s40831-020-00303-5.
- [11] Vasková, I. & Bobok, L. (2002). Some knowledge of the water glass modification by the phosphate compounds. Acta Metallurgica Slovaca. 8(2), 161-167.
- [12] Major-Gabryś, K., Dobosz, St.M., Jelínek, P., Jakubski, J. & Beňo, J. (2014). The measurement of high-temperature expansion as the standard of estimation the knock-out properties of moulding sands with hydrated sodium silicate. Archives of Metallurgy and Materials. 59(2), 739-742. DOI: 10.2478/amm-2014-0123.
- [13] Obzina, T., Merta, V., Folta, M., Bradáč, J., Beňo, J. Novohradská, N., et al. (2021). Technological and quality aspects of the use of innovative inorganic binders in the production of castings. Metals. 11(11), 1779, 1-13. DOI: 10.3390/met11111779.
- [14] Izdebska-Szanda, I., Baliński, A., Angrecki, M. & Palma, A. (2014). The effect of nanostructure modification of the silicate binder on its binding characteristics and functional properties. Archives of Metallurgy and Materials. 59(3), 1033-1036. DOI: 10.2478/amm-2014-0173.
- [15] Major-Gabryś, K., Dobosz, St.M., Jakubski, J. (2010). Self-hardened moulding sand with hydrated sodium silicate and liquid ester hardeners. In K. Świątkowski (Eds.), Polish Metallurgy in 2006-2010. (328-335). Krakow: Committee of Metallurgy of the Polish Academy of Science.
- [16] Izdebska-Szanda, I. & Baliński, A. (2011). New generation of ecological silicate binders. Procedia Engineering. 10, 887-893. DOI: 10.1016/j.proeng.2011.04.146.
- [17] Baliński, A. (2009). About structure of hydrated sodium silicate as a binder of moulding sands. Krakow: Foundry Research Institute.
- [18] Izdebska-Szanda, I. (2012). Moulding sand with silicate binder characterized by beneficial technological and ecological properties. M.Sc. dissertation, Foundry Research Institute, Poland.
- [19] Izdebska-Szanda, I., Stefański, Z., Pezraski, F. & Szolc, M. (2009). Effect of additives promoting the formation of lustrous carbon on the knocking out properties of foundry sands with new inorganic binders. Archives of Foundry Engineering. 9(1), 17-20.
- [20] Izdebska-Szanda, I., Szanda, M. & Matuszewski, S. (2011). Technological and ecological studies of moulding sands with new inorganic binders for casting of non-ferrous metal alloys. Archives of Foundry Engineering. 11(1), 43-48. ISSN (1897-3310).
- [21] Zaretskiy, L. (2016). Modified silicate binders new developments and applications. International Journal of Metalcasting. 10(1), 88-99. DOI: 10.1007/s40962-015-0005-3.
- [22] Josan, A., Pinca‐Bretotean, C. & Ratiuc, S. (2021). Management of the regeneration process of the moulding mixtures in order to reduce the costs of the foundry type industrial enterprises. Materials Today: Proceedings. 45, 4161-4165. DOI: 10.1016/j.matpr.2020.12.034.
- [23] Davis, J.R. (1998). Metals Handbook. Desk Edition (2nd ed.) Boca Raton:CRC Press.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-225c753a-f98c-4c94-af12-69e967c646b6