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Corrosion resistance of machined surface and its correlation with surface roughness have been the important concerns for sustainability of the final products. However, the pitting corrosion of laser-cladded Fe–Cr–Ni layers by turning exhibits susceptibility to surface roughness characteristics. In present study, the generation mechanism of pitting susceptibility by turning and the effect of burnishing on decreasing the pitting susceptibility were explored. To this end, a theoretical model of the potential difference between roughness peaks and valleys was established with considering the functional parameters of the surface roughness. Then, the correlations between the potential difference and pitting characteristics including pitting depth, width and area were analyzed in order to reveal the generation mechanism of pitting susceptibility. The occurrence of pitting corrosion could be predicted by the local potential difference, which was higher at the location where pitting corrosion would occur while lower where pitting corrosion did not occur. Finally, the influence of each functional parameter of surface roughness on the potential difference was analyzed using the proposed model, with which the machining schematics were discussed. On the basis of this research, it was expected to improve the corrosion resistance of the claddings by turning and subsequent burnishing process chain.
Czasopismo
Rocznik
Tom
Strony
art. no. e179, 2022
Opis fizyczny
Bibliogr. 34 poz., fot., rys., wykr.
Twórcy
autor
- School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, People’s Republic of China
- Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China
autor
- School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, People’s Republic of China
- Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China
autor
- School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, People’s Republic of China
- Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China
autor
- School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, People’s Republic of China
- Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China
autor
- School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, People’s Republic of China
- Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China
autor
- Key Laboratory of High Efficiency and Clean Mechanical Manufacture of MOE, School of Mechanical Engineering, Shandong University, Jinan 250061, People’s Republic of China
autor
- School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, People’s Republic of China
- Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China
Bibliografia
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- [2] Qi K, Yang Y. Microstructure, wear, and corrosion resistance of Nb-modified magnetic field-assisted Co-based laser cladding layers. Surf Coat Technol. 2022;434: 128195.
- [3] Zhang PR, Liu ZQ. Enhancing surface integrity and corrosion resistance of laser cladded Cr–Ni alloys by hard turning and low plasticity burnishing. Appl Surf Sci. 2017;409:169–78.
- [4] Przestacki D, Majchrowski R, Marciniak-Podsadna L. Experimental research of surface roughness and surface texture after laser cladding. Appl Surf Sci. 2016;388:420–3.
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- [9] Zhang PR, Liu ZQ, Guo YB. Machinability for dry turning of laser cladded parts with conventional vs. wiper insert. J Manuf Process. 2017;28:494–9.
- [10] Liu JH, Zhao K, Yu M, Li SM. Effect of surface abrasion on pitting corrosion of Al–Li alloy. Corros Sci. 2018;138:75–84.
- [11] Wei L, Liu Y, Li Q, Cheng YF. Effect of roughness on general corrosion and pitting of (FeCoCrNi) 0.89 (WC) 0.11 high-entropy alloy composite in 3.5 wt.% NaCl solution. Corros Sci. 2019;146:44–57.
- [12] Chi GF, Yi DQ, Liu HQ. Effect of roughness on electrochemical and pitting corrosion of Ti–6Al–4V alloy in 12 wt.% HCl solution at 35°C. J Mater Res Technol. 2020;9(2):1162–74.
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- [17] Xu QZ, Liu Y, Lu HY, Liu JC, Cai GJ. Surface integrity and corrosion resistance of 42CrMo4 high-strength steel strengthened by hard turning. Materials. 2021;14(22):6995.
- [18] Rajaguru J, Arunachalam N. Effect of machined surface integrity on the stress corrosion cracking behaviour of super duplex stainless steel. Eng Fail Anal. 2021;125: 105411.
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- [20] Zhang PR, Liu ZQ, Su GS, Du J, Zhang JJ. A study on corrosion behaviors of laser cladded Fe−Cr−Ni coating in as-cladded and machined conditions. Mater Corros. 2019;70(4):711–9.
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- [22] Su H, Shen XH, Xu CH, He JQ, Wang BL, Su GS. Surface characteristics and corrosion behavior of TC11 titanium alloy strengthened by ultrasonic roller burnishing at room and medium temperature. J Mater Res Technol. 2020;9(4):8172–85.
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- [25] Li W, Li DY. Influence of surface morphology on corrosion and electronic behavior. Acta Mater. 2006;54(2):445–52.
- [26] Kim SK, Park IJ, Lee DY, Kim JG. Influence of surface roughness on the electrochemical behavior of carbon steel. J Appl Electrochem. 2013;43(5):507–14.
- [27] Gravier J, Vignal V, Bissey-Breton S. Influence of residual stress, surface roughness and crystallographic texture induced by machining on the corrosion behaviour of copper in salt-fog atmosphere. Corros Sci. 2012;61:162–70.
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- [29] Aouici H, Elbah M, Yallese MA, Fnides B, Meddour I, Benlahmidi S. Performance comparison of wiper and conventional ceramic inserts in hard turning of AISI 4140 steel: analysis of machining forces and flank wear. Int J Adv Manuf Technol. 2016;87(5):2221–44.
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- [31] Zhang PR, Du J, Zhang H, Su GS, Shen XH, Huang WM, Liu ZQ. Effect of turning-induced initial roughness level on surface roughness and residual stress improvements in subsequent burnishing. Arch Civ Mech Eng. 2020;20(3):80.
- [32] Lee SM, Lee WG, Kim YH, Jang H. Surface roughness and the corrosion resistance of 21Cr ferritic stainless steel. Corros Sci. 2012;63:404–9.
- [33] Lv JL, Luo HY, Xie JP. Experimental study of corrosion behavior for burnished aluminum alloy by EWF, EBSD, EIS and Raman spectra. Appl Surf Sci. 2013;273:192–8.
- [34] Sohrabi MJ, Mirzadeh H, Dehghanian C. Unraveling the effects of surface preparation on the pitting corrosion resistance of austenitic stainless steel. Arch Civ Mech Eng. 2020;20(1):8.
Uwagi
PL
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-22191a38-0944-4e42-ae05-ec31cb408f18