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Primary Used Sand Reclamation Process Efficiency

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The results of the efficiency of the primary reclamation process as well as the influence of the used sand temperature and other process parameters on it are presented in this paper. A separate stand realized on a reduced scale was built, which is an analogous process of the primary reclamation treatment of spent foundry sands. The used sands were introduced to the crushing process in an agglomerated form in the way typically used in industrial devices. The primary reclamation process was realized on a set of four horizontal sieves with decreasing mesh clearances while maintaining their geometrical dimensions applied in the Regmas industrial device. The model system consists of a vibratory drive mounted on the table, allowing us to control the supply frequency of the vibratory motors within a range of 40-60 Hz as well as the computer system for measuring the vibration parameters and drive power. The used sand on the quartz matrix with the KALTHARZ U404 resin and 100T3 hardener was used in our investigations. The used sand was prepared under the following conditions: cubic-shaped elements made of the applied furan sand was compacted by vibrations then hardened and subjected to heating under controlled conditions (as a “simulation” of the overheating process taking place in the mold after pouring). Time functions of the crushing and sieving process in dependence of the overheating degree of the reference sand samples (100°, 200°, and 300°C) were investigated at various table vibration frequencies and feed loads of the sieve set. The relative index of the crushing ability was determined.
Rocznik
Tom
Strony
29--34
Opis fizyczny
Bibliogr. 19 poz., fot., tab., wykr.
Twórcy
  • University of Science and Technology, Faculty of Foundry Engineering, Kraków, Poland
autor
  • University of Science and Technology, Faculty of Foundry Engineering, Kraków, Poland
Bibliografia
  • [1] Central Statistical Office (2015). Waste (excluding municipal waste) according to the Waste January 20, 2018 from: http://swaid.stat.gov.pl/StanOchronaSrodowiska _dashboards/Raporty_predefiniowane/RAP_DBD_SROD_6.aspx. (in Polish).
  • [2] Skrzyński, M. (2017). Analysis of the initial and proper phase of the working cycle of the Regmas universal regenerator. Dissertation. Faculty of Foundry Engineering AGH. (in Polish).
  • [3] Integrated Pollution and Control. Reference Document on the Best Available Techniques in the Smitheries and Foundries Industry. European Commission, July 2004.
  • [4] Leidel, D.S. (1994). The influence of sand and binders on reclaimability. Foundry Trade Journal. 3497(168), 384-387.
  • [5] Tordoff, W.L., Miller, J., Trembly, J. & Stempo, M. (1998). Could cryogenics crystallize as an option for sand reclamation? Modern Casting. Aug., 35-37.
  • [6] Johnson, J.A., Lister, D.R. (2002). Recent developments in the sodium silicate (water glass) process including high level sand reclamation. International Conference “The reclamation of used foundry sand” (Czech Republic), 16-17. 04., (pp. 53-72).
  • [7] Ramrattan, S.N. and others (1997). Thermal Distortion in Process Control of Chemically-Bondes Sands. AFS Transactions. 152, 152-165.
  • [8] Ignaszak, Z. & Prunier, J.B. (2013). Synergy of practical knowledge of molding sands reclamation in heavy casting foundry of iron alloys. Archives of Foundry Engineering. 13(3), 30-36.
  • [9] Ignaszak, Z. & Prunier, J-B. (2006). The practice of optimizing the quality of the masses of sand reclaimed furan in ferrous foundries. Foundry Review. 7-8, 310-314.
  • [10] Used Foundry Sand – classification and disposal. EPA (Environmental Protection Act) Guidelines. Re-issued September 2003.
  • [11] Günay, Y., Sirin, B. (2002). Practical Experiences and Saving Achieved with Mechanical Sand Reclamation, Proceedings of the 65th World Foundry Congress. Gyeongju, Korea, (pp. 823-828).
  • [12] Łucarz, M. (2015). Thermal reclamation of the used moulding sands. Metalurgija. 54(1), 109-112.
  • [13] Szlumczyk, H., Janerka, K., Homa, D. & Myszor, A. (2007). Pneumatic moulding sand reclamation in the linear regenerator system. Archives of Foundry Engineering. 7(2), 53-56.
  • [14] Kamińska, J., Kmita, A., Kolczyk, J., Żymankowska-Kumon, S. (2012). Reclamation of spend moulding sands with the carbophen 8178 resin. Metallurgy and Foundry Engineering. 14(2), 163-170.
  • [15] Holtzer, M., Drożyński, D., Bobrowski, A., Mazur, M. & Isendorf, B. (2010). Evaluation of the effect of regenerate on the properties of masses with furan resin. Przegląd Odlewnictwa. 11(2), 61-64. (in Polish).
  • [16] Grabowska, B., Łucarz, M. & Kaczmarska, K. (2014). Thermal Reclamation Process of the SpentMoulding Sand with the Polymer BioCo2Binder. Archives of Metallurgy and Materials. 14(3), 90-94.
  • [17] Łucarz, M. (2012). Ecological installation of the thermal reclamation of used foundry sands. Archives of Foundry Engineering. 12(spec.1), 125-130. (in Polish).
  • [18] Łucarz, M. (2010). Investigation of combined thermal and mechanical regeneration of used mass from hot-box technology. Archives of Foundry Engineering. 10(spec.2), 93-98. (in Polish).
  • [19] Dańko, R. (2007). Development of energetic model for dry mechanical reclamation process of used foundry sands. International Journal of Cast Metals Research. British Cast Iron Research Association. 20(4), 228-232.
Uwagi
PL
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-21999d6f-b1f9-4af3-a652-7b0d665beae2
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