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The paper presents a two-dimensional FEM model of burr formation in metal cutting. Abaqus/Explicit software was used for the build of the model. The workpiece geometry, the tool and the cutting parameters were modelled. Physical properties and the method of deformation and fracture of the workpiece material is described using Johnson Cook's constitutive law and the ductile damage criterion. The simulation of the edge formation process during orthogonal cutting was carried out for different depths of cut and cutting speeds. The results of these simulations allowed the verification of the FEM model. The components of the resultant cutting force measured during the actual cutting process with the values of these forces determined based on FEM simulation of this process were compared. The geometry of burrs formed during the actual and simulated the edge forming process was assessed. The analysis showed that the FEM model built enabled a correct prediction of the shape of the workpiece edge and the estimation of geometric features of the edge.
Słowa kluczowe
Czasopismo
Rocznik
Tom
Strony
27--37
Opis fizyczny
Bibliogr. 14 poz., tab., rys.
Twórcy
autor
- Wroclaw University of Technology, Institute of Production Engineering and Automation, Poland
autor
- Wroclaw University of Technology, Institute of Production Engineering and Automation, Poland
autor
- Wroclaw University of Technology, Institute of Production Engineering and Automation, Poland
Bibliografia
- [1] HASHIMURA M., HASSAMONTR J., DORNFELD D., 1999, Effect of in-plane exit angle and rake angles on burr height and thickness in face milling operation, Journal of Manufacturing Science and Engineering, 121/1, 13–19.
- [2] XUE L., WIERZBICKI T., 2008, Ductile fracture initiation and propagation modeling using damage plastic theory, Engineering Fracture Mechanics, 75, 3276–3293.
- [3] BAO Y., WIERZBICKI T., 2005, On the cut-off value of negative triaxiality for fracture, Engineering Fracture Mechanics, 72, 1049–1069.
- [4] PRES P., SKOCZYNSKI W., JASKIEWICZ K., 2014, Research and modeling workpiece edge formation process during orthogonal cutting, Archives of Civil Mechanics and Engineering (in press), http://dx.doi.org/10.1016/j.acme.2014.01.003
- [5] RECHT J., CLAUDIN C., D’ERAMO R., 2009, Identification of a friction model application on the context of dry cutting of an AISI 1045 annealed steel with a TiN-Coated carbide tool, Tribology International, 42, 738–744.
- [6] ZHONG W., CAI Y., 2011, Continuum damage mechanics and numerical application, Springer Berlin Heidelberg.
- [7] Abaqus 6.9EF software documentation.
- [8] JOHNSON G.R., COOK W.H., 1983, A constitutive model and data for metals subjected to large strains, high strain rates and high temperatures, In Proceedings of the 7th International Symposium on Ballistics, 541–547.
- [9] BORVIK T., HOOPERSTAND O.S., BERSTAD T., LANGSETH M., 2001, A computational model of viscoplasticity and ductile damage for impact and penetration, Eur. J. Mech. A/Solids, 20, 685–712.
- [10] BORVIK T., HOPPERSTAD O.S., BERSTAD T., 2003, On the influence of stress triaxiality and strain rate on the behavior of a structural steel. Part II. Numerical study, European Journal of Mechanics A/Solids, 22, 15–32.
- [11] PRES P., 2013, Research and modelling phenomenon of burr formation at the edge of the workpiece (in Polish), PhD thesis, Wroclaw University of Technology, Institute of Production Engineering and Automation.
- [12] ABUSHAWASHII Y., XIAO X., ASTAKHOV V., 2011, FEM simulation of metal cutting using a new approach to model chip formation, International Journal of Advances in Machining and Forming Operations, 3/2, 71–92.
- [13] MABROUKI T., RIGAL J., 2006, A contribution to qualitative understanding of thermo mechanical effects during chip formation in hard turning, Journal of Materials Processing Technology, 176, 214–221.
- [14] HILLERBORG A., MODEER M., PETERSSON P.E., 1976, Analysis of crack formation and crack growth in concrete by means of fracture mechanics and finite elements, Cement and Concrete Research, 6, 773–782.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-1fd87168-ce81-42f8-98b6-dc5bb08fd423