New approach of friction AlN ceramics metallization with the initial FEM verification

• Autorzy: Cacko Robert , Chmielewski Tomasz , Hudycz Michał , Golański Dariusz

Identyfikatory

DOI

10.1007/s43452-020-00094-2

• Języki publikacji: EN

Abstrakty

EN

Although, the friction method is well known for metals surface modification, the novelty of the article is based on the new idea of ceramics surface treatment with metal. The paper describes AlN ceramic metallization process by titanium coating deposition, obtained in friction surfacing method, which has been developed by the authors. The friction energy is directly transformed into heat and delivered in a specified amount precisely to the joint being formed between the metallic layer and the ceramics substrate material. The stress and temperature fields (as factors promoting the formation of diffusion joints) induced in the joint during the metallization process were qualitatively determined with the finite element method analysis and these results were verified experimentally. Finally, obtained structures of the metallic coatings were investigated and the results are discussed in the paper. As a novelty it was found, that the conditions of frictional metallization can favour the formation of a coating-substrate bond based on diffusion phenomena and atomic bonds of the coating components with the components of the substrate, despite the fact that it happens for metal–ceramics pairs. This type of connection is usually associated with long-term heating/annealing in chamber furnaces, because for diffusion in a solid state the most effective factor is time and temperature. It was shown that other components of the chemical potential gradient, such as temperature gradient, gradient and stress level, load periodicity and configuration of pairs of elements with high chemical affinity may play an important role in friction metallization. As a result, the relatively short time of operation (friction) is compensated.

Słowa kluczowe

EN

AlN ceramics; metallization; ceramic-metal joints; finite element modeling; friction surfacing

PL

ceramika; napawanie; metoda elementów skończonych

• Wydawca: Springer ; Wrocław University of Science and Technology
• Czasopismo: Archives of Civil and Mechanical Engineering
• Rocznik: 2020
• Tom: Vol. 20, no. 3
• Strony: 385--395
• Opis fizyczny: Bibliogr. 37 poz., rys., wykr.

Twórcy

autor

Cacko Robert

• Institute of Manufacturing Technologies, Warsaw University of Technology, Narbutta 85 str., 02-524 Warsaw, Poland

autor

Chmielewski Tomasz

• Institute of Manufacturing Technologies, Warsaw University of Technology, Narbutta 85 str., 02-524 Warsaw, Poland

autor

Hudycz Michał

• Institute of Manufacturing Technologies, Warsaw University of Technology, Narbutta 85 str., 02-524 Warsaw, Poland

autor

Golański Dariusz

• Institute of Manufacturing Technologies, Warsaw University of Technology, Narbutta 85 str., 02-524 Warsaw, Poland

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Uwagi

PL

Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021)