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Increasing of the Mechanical Properties of Friction Stir Welded Joints of 6061 Aluminum Alloy by Introducing Alumina Particles

Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The main aim of this investigation is to produce a welding joint of higher strength than that of base metals. Composite welded joints were produced by friction stir welding process. 6061 aluminum alloy was used as a base metal and alumina particles added to welding zone to form metal matrix composites. The volume fraction of alumina particles incorporated in this study were 2, 4, 6, 8 and 10 vol% were added on both sides of welding line. Also, the alumina particles were pre-mixed with magnesium particles prior being added to the welding zone. Magnesium particles were used to enhance the bonding between the alumina particles and the matrix of 6061 aluminum alloy. Friction stir welded joints containing alumina particles were successfully obtained and it was observed that the strength of these joints was better than that of base metal. Experimental results showed that incorporating volume fraction of alumina particles up to 6 vol% into the welding zone led to higher strength of the composite welded joints as compared to plain welded joints.
Rocznik
Strony
29--40
Opis fizyczny
Bibliogr. 33 poz., rys., wykr., tab.
Twórcy
  • Mechanical Engineering Department, Faculty of Engineering, Northern Border University, Saudi Arabia
  • Mechanical Engineering Department, Faculty of Engineering, Northern Border University, Saudi Arabia
autor
  • Chemical and material Engineering Department, Faculty of Engineering, Northern Border University, Saudi Arabia, on leave from Industrial Engineering Department, Faculty of Engineering, Fayom University, Egypt
Bibliografia
  • 1. Thomas, W.M., Nicholas, E.D., Needham, J.C., Murch, M.G., Templesmith, P., and Dawes, C.J.,: Improvement relating to friction welding, WO/1993/010935, International Patent application Number PCT/GB92/02203 TWI, (1993).
  • 2. Lee, W. B., Yeon, Y.M., Jung, S. B.: Mechanical properties related to microstructural variation of 6061 Al alloy joints by friction stir welding. Material Transactions 45 (2004) 1700-1705.
  • 3. FU, R.D., Sun, R.-C., Zhang, F.-C., Liu, H.-J.: Improvement of formation quality for friction stir welded joints. Welding Journal (2012) 169-173.
  • 4. Hirata T., Oguri T., Hagino H., Tanaka T., Chung S. W., Takigawa Y., Higashi K.: Influence of friction stir welding parameters on grain size and formability in 5083 aluminum alloy, Materials Science and Engineering 456 (2007) 344-349.
  • 5. Dongxiao Li, Xinqi Yang , Lei Cui, Fangzhou He, Hao Shen: Effect of welding parameters on microstructure and mechanical properties of AA6061-T6 butt welded joints by stationary shoulder friction stir welding. Materials and Design 64 (2014) 251–260.
  • 6. Chaitanya Sharma, Dheerendra Kumar Dwivedi , Pradeep Kumar.: Effect of welding parameters on microstructure and mechanical properties of friction stir welded joints of AA7039 aluminum alloy. Materials and Design 36 (2012) 379–390.
  • 7. Rohit K., Ratnesh K., Singh R., Bajpai, A.K.: Mechanical properties of friction stir welded 6061 aluminum alloy. Interanational J. of Engg. Research (IJERT) 2 (2013) 74-80.
  • 8. Pasquale Cavaliere.: Friction stir welding of Al alloys: analysis of processing parameters affecting mechanical behavior. Procedia CIRP 11 (2013) 139–144.
  • 9. Elatharasana G., Senthil V.S.: An experimental analysis and optimization of process parameter on friction stir welding of AA 6061-T6 aluminum alloy using RSM. Procedia Engineering 64 (2013) 1227–1234.
  • 10. Al-Jarrah J.A., Sawalha S., Abumansour T.A., Ibrahim M., Al-Rashdan M., Al-Qahsi D.A.: Welding quality and mechanical properties of aluminum joints prepared by friction stir welding, Material and design 56 (2014) 929-936.
  • 11. Rajakumar S., Muralidharan C., Balasubramanian, V.: Influence of friction stir welding process and tool parameters on strength properties of AA7075-T6 aluminium alloy joints. Materials and Design 32 (2011) 535–545.
  • 12. Murshid Imam, Vikranth Racherla, Kajal Biswas.: Effect of post-weld natural aging on mechanical and microstructural properties of friction stir welded 6063-T4 aluminium alloy. Materials and Design 64 (2014) 675–686.
  • 13. Sivaraj P., Kanagarajan D., Balasubramanian V.: Effect of post weld heat treatment on tensile properties and microstructure characteristics of friction stir welded armour grade AA7075-T651 aluminium alloy. Defence Technology 10 (2014) 1-8.
  • 14. Boonchouytana W., Ratanawilaib T., Muangjunbureec P.: Effect of Pre/Post Heat Treatment on the Friction Stir Welded SSM 356 Aluminum Alloys. Procedia Engineering 32 (2012) 1139–1146.
  • 15. Chaitanya Sharma N, Dwivedi D.K., Pradeep Kumar.: Influence of pre-weld temper conditions of base metal on microstructure and mechanical properties of friction stir weld joints of Al–Zn–Mg alloy AA7039. Materials Science & Engineering A620 (2015) 107–119.
  • 16. Nan Xu , Rintaro Ueji, Yoshiaki Morisada, Hidetoshi Fujii.: Modification of mechanical properties of friction stir welded Cu joint by additional liquid CO2 cooling. Materials and Design 56 (2014) 20–25.
  • 17. Padhy G.K, Wu C.S., Gao S.: Auxiliary energy assisted friction stir welding status review", Sci. and Tech. of welding joining, 20 (2015) 631-649.
  • 18. Liu X., Lan S., Ni J.: Electrically assisted friction stir welding for joining Al 6061 to TRIP780 steel. J. Mater. Process. Technol. 219 (2015) 112-123.
  • 19. Alvarez I., Cid V., Pena G., Sotelo J., Verdera D.: Assisted friction stir welding of carbon steel: use of induction and laser as preheating techniques’, 1st edn, Vol. 7, in ‘Friction stir welding and processing VII’, (ed. Mishra R. et al.., (2013) 117-126; Warrendale, PA, TMS (The Minerals, Metals & Materials Society), John Wiley and Sons.
  • 20. Song K.H., Tsumura T., Nakata K.: Development of microstructure and mechanical properties in laser-FSW hybrid welded Inconel 600. Mater. Trans. 50 (2009) 1832-1837.
  • 21. Joo S. M.: Joining of dissimilar AZ31B magnesium alloy and SS400 mild steel by hybrid gas tungsten arc friction stir welding’, Met. Mater. Int., 19 (2013) 1251-1257.
  • 22. Shi L., Wu C.S., Liu X.C.: Modeling the effects of ultrasonic vibration on friction stir welding. Journal of Materials Processing Technology 222 (2015) 91-102.
  • 23. Wais M. H., Salman J. M., Al-Roubaiy, A. O.: Effect Of friction stir processing on mechanical properties and microstructure of the cast pure aluminum. International J. of Scientific & Technology Research 2 (2013) 154-163.
  • 24. Mishra R.S., Ma Z.Y., Charit I.: Friction stir processing: A novel technique for fabrication of surface composite. Material Science and Engineering A341(2003) 307-310.
  • 25. Essam F., Samah S.M., Sayed A., El-Sayed El-Kady: Efeect of friction stir processing parameters on the tensile strength of surface composite aluminum alloy. Int. J. of Adv. Res.(IJAR) 5 (2017) 2061-2065.
  • 26. Britto Joseph G., Saikiran J. J., Mageshwaran G.: Improving surface hardness of aluminum plates by adding alumina powder by friction stir process. Int. J. of Chem. Tech. Res. 9 (2016) 587-593.
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  • 28. Ghosh P.K., Doctoral thesis, Mixing characteristics and mechanical properties of casting Al(Mg) – Al2O3 composits, University of Roorkee, Roorkee, India (1986).
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  • 30. Ashwani K., Shakti S.G., Alok K.: Heat input and joint efficiency of three welding process TIG, MIG and FSW using AA6061. Int. J. of mech. Engg. and Rob. Res. 1 (2014) 89-94.
  • 31. Thube R.S, Pal S.K.: Influence of tool pin profile and welding parameters on friction stir weld formation and joint efficiency of AA 5083 joint produced by friction stir welding. Int. J. of Innovative of advance engineering (2014) 1:1-8.
  • 32. Kamat S.V., Hirth J.P., Mehrabian R.: Mechanical properties of particulate reinforced Aluminum matrix composites, Acta Metall. 7 (1989) 2395-2402
  • 33. Salih O. S., Hengan Ou, Sun W., McCartney D.G.: A review of friction stir welding of aluminum matrix composites. Material and design (2015) 61-71.
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-1f4dc235-93aa-4889-bad8-244503d4d7b9
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