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Tytuł artykułu

Stable and unstable milling process for nickel superalloy as observed by recurrence plots and multiscale entropy

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Warianty tytułu
PL
Stabilny i niestabilny proces frezowania super stopu niklu obserwowany z wykorzystaniem wykresów rekurencyjnych i entropii wieloskalowej
Języki publikacji
EN
Abstrakty
EN
This paper discusses the stability of high-speed machining processes. The problem of harmful vibrations can usually be detected based on measured signal forces. Nevertheless, the chatter effect may be unrevealed and hence some alternative approaches of signal monitoring must be taken to detect it. In the discussed case of machining, process stability is determined by means of stability diagrams. The measured milling force components are investigated by various signal analysis methods. In addition to this, the analysis also uses recurrence plots, recurrence quantifications, composite multi-scale-entropy and as well the statistical approach. Results obtained by the different methods are presented and discussed.
PL
W niniejszym artykule omówiono stabilność procesu obróbki szybkościowej. Problem szkodliwych drgań zwykle może zostać wykryty na podstawie sygnału mierzonych sił. Niemniej jednak drgania samowzbudne mogą nie ujawnić się w sposób wyraźny, a niekiedy do ich wykrycia potrzebne jest alternatywne podejście do monitorowania sygnału. W przedstawionym procesie obróbki stabilność procesu oszacowano za pomocą wykresów stabilności. Zmierzone siły frezowania badano różnymi metodami analizy sygnału. W analizie wykorzystano wykresy rekurencyjne, wskaźniki rekurencyjne, entropię wieloskalową, a także podejście statystyczne. Przedstawiono wyniki różnych metod i omówiono ich porównanie.
Rocznik
Strony
318--326
Opis fizyczny
Bibliogr. 45 poz., rys., tab.
Twórcy
autor
  • Department of Applied Mechanics Lublin University of Technology ul. Nadbystrzycka 36, 20-816 Lublin, Poland
autor
  • Department of Applied Mechanics Lublin University of Technology ul. Nadbystrzycka 36, 20-816 Lublin, Poland
autor
  • Department of Applied Mechanics Lublin University of Technology ul. Nadbystrzycka 36, 20-816 Lublin, Poland
autor
  • Department of Applied Mechanics Lublin University of Technology ul. Nadbystrzycka 36, 20-816 Lublin, Poland
Bibliografia
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  • 14. Kęcik K, Rusinek R, Warmiński J. Stability lobes analysis of nickel superalloys milling. International Journal of Bifurcation and Chaos 2011; 21: 1-12, https://doi.org/10.1142/S0218127411030258.
  • 15. Kęcik K, Rusinek R, Warmiński J, Weremczuk A. Chatter control in the milling process of composite materials. Journal of Physics: Conference Series 2012; 382: 012012, https://doi.org/10.1088/1742-6596/382/1/012012.
  • 16. Kęcik K, Borowiec M, Rusinek R. Verification of the stability lobes of Inconel 718 milling by recurrence plot applications and composite multiscale entropy analysis. The European Physical Journal Plus 2016; 131: 27-36.
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  • 18. Litak G, Syta A, Rusinek R. Dynamical changes during composite milling: recurrence and multiscale entropy analysis. International Journal of Advanced Manufacturing Technology 2011; 56: 445-453, https://doi.org/10.1007/s00170-011-3195-8.
  • 19. Litak G, Rusinek R. Dynamics of a stainless steel turning process by statistical and recurrence analyses. Meccanica 2012; 47: 1517-1526, https://doi.org/10.1007/s11012-011-9534-x.
  • 20. Litak G, Kęcik K, Rusinek R. Cutting force response in milling of Inconel: Analysis by wavelet and Hilbert-Huang transforms. Latin American Journal of Solids and Structures 2013; 10: 133-140, https://doi.org/10.1590/S1679-78252013000100013.
  • 21. Litak G, Polyakov Y S, Timashev S F, Rusinek R. Dynamics of stainless steel turning: Analysis by flicker-noise spectroscopy. Physica A: Statistical Mechanics and its Applications 2013; 392: 6052-6063, https://doi.org/10.1016/j.physa.2013.07.079.
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  • 25. Marwan N, Kurths J. Nonlinear analysis of bivariate data with cross recurrence plots. Physics Letters A 2002; 302: 299-307, https://doi.org/10.1016/S0375-9601(02)01170-2.
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  • 27. Merdol S D, Altintas Y. Multi frequency solution of chatter stability for low immersion milling. Journal of Manufacturing Science and Engineering-Transactions of the Asme 2004; 126: 459-466, https://doi.org/10.1115/1.1765139.
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  • 30. Rusinek R. Cutting process of composite materials: An experimental study. International Journal of Non-Linear Mechanics 2010; 45: 458-462, https://doi.org/10.1016/j.ijnonlinmec.2010.01.004.
  • 31. Rusinek R, Borowiec M. Stability analysis of titanium alloy milling by multiscale entropy and Hurst exponent. The European Physical Journal Plus 2015; 130: 194, https://doi.org/10.1140/epjp/i2015-15194-1.
  • 32. Rusinek R, Lajmert P, Kęcik K, Kruszyński B, Warmiński J. Chatter identification methods on the basis of time series measured during titanium superalloy milling. International Journal of Mechanical Sciences 2015; 99: 196-207, https://doi.org/10.1016/j.ijmecsci.2015.05.013.
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  • 38. Voronov S, Kiselev I. Dynamics of flexible detail milling. Proceedings of the Institution of Mechanical Engineers, Part K: Journal of Multibody Dynamics 2011; 225: 299-309, https://doi.org/10.1177/1464419311418735.
  • 39. Wiercigroch M, Budak E. Sources of nonlinearities, chatter generation and suppression in metal cutting. Philosophical Transactions of the Royal Society A: Mathematical, Physical and Engineering Sciences 2001; 359: 663, https://doi.org/10.1098/rsta.2000.0750.
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  • 43. Zębala W, Słodki B, Struzikiewicz G. Productivity and reliability improvement in turning Inconel 718 alloy - case study. Eksploatacja i Niezawodnosc - Maintenance and Reliability 2013; 15: 421-426.
  • 44. Zbilut J P, Webber C L J. Embeddings and delays as derivedfrom quantification of recurrence plots. Physics Letters A 1992; 171: 199-203, https://doi.org/10.1016/0375-9601(92)90426-M.
  • 45. Zhenyu S, Luning L, Zhanqiang L. Influence of dynamic effects on surface roughness for face milling process. The International Journal of Advanced Manufacturing Technology 2015; 80: 1823-1831, https://doi.org/10.1007/s00170-015-7127-x.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-1edbef78-7af1-40fe-bab4-7f0e5d05e62b
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