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Testing of force sensors for the active measurement and limitation of axial loads in heavy turning

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This article describes the design and construction of a feed drive load measuring system based on industrial strain gauges installed in the machine tool structure. The system was calibrated and dynamically tested in the range of 15 kN in real machining conditions. The tests showed that the system installed on a machine tool works correctly and its error amounts to about 5% of the measured range. Thanks to this measuring system the accuracy of the machine tool in machining conditions can be increased through the active compensation of the axial error caused by displacements. Moreover, the system can prevent tool breakage and increase machining efficiency.
Słowa kluczowe
Rocznik
Strony
106--117
Opis fizyczny
Bibliogr. 10 poz., rys., tab.
Twórcy
  • Department of Machine Tools and Mechanical Technologies, Wroclaw University of Science and Technology, Wroclaw, Poland
  • Department of Machine Tools and Mechanical Technologies, Wroclaw University of Science and Technology, Wroclaw, Poland
Bibliografia
  • [1] ROY R., et al. 2016, Continuous Maintenance and the Future–Foundations and Technological Challenges, CIRP Annals, 65/2, 667–688.
  • [2] VERL A., FREY S., 2010, Correlation Between Feed Velocity and Preloading in Ball Screw Drives, CIRP Annals, 59/1, 429–432.
  • [3] JEDRZEJEWSKI J., et al., 2019, Ball Screw Unit Precise Modelling with Dynamics of Loads and Moving Heat Sources Taken Into Account, Journal of Machine Engineering, 19/4, 27–41.
  • [4] HUANG S.N., TAN K.K., et al., 2007, Tool Wear Detection and Fault Diagnosis Based on Cutting Force Monitoring, International Journal of Machine Tools and Manufacture, 47/3–4, 444–451.
  • [5] JEMIELNIAK K., 2002, Tool and Process Condition Monitoring, publishing house of the Warsaw University of Technology, DOI: https://doi.org/10.17814/mechanik.2017.7.64.
  • [6] STRYCZEK R., SZCZEPKA W., 2016, Process Factors of Impact on OEE for Lathes for Machining of Wheelset, Journal of Machine Engineering, 16/3, 126-140.
  • [7] ABELE E., ALTINTAS Y., BRECHER C., 2011, Machine Tools Spindle Units, CIRP Annals-Manufacturing Technology, 59/2 781–802.
  • [8] BRECHER Ch., HIRSCH P., WECK M., 2004, Compensation of Thermo-Elastic Machine Tool Deformation Based on Control Internal Data, CIRP Annals, 53/1, 299–304.
  • [9] KASPRZAK M., MĘDYK P., 2020, Approach to Measurements Feed Drive Load in Heavy Turning, Journal of Machine Engineering, 20/4, 41–58.
  • [10] ASTARLOA A., et al, 2021, Application of machine drive oscillations for chip breaking in heavy duty turning operations, Procedia CIRP, 101, 110–113.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-1eba46f3-522b-44e9-b402-68bed2fdf843
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