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Analytical Model for Optimum Warehouse Dimensions

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Warehouses are essential components of any supply chain in terms of customer service and cost levels. Warehouses are one of the important players in the success or failure of businesses from not only the customer service levels perspective but also the cost perspective. Warehouses, as one of the important components of supply networks, should be continually improved from design and operation perspectives to increase the performance. All efforts and solutions regarding the performance improvement are important and complex. In other words, warehouses should operate effectively in terms of the costs and technical performance that are determined during the design phase of warehouses. There are a few studies in the literature regarding the calculations of the optimum dimensions of a warehouse along the x, y, and z directions. In this paper, an analytical model is proposed to achieve the optimum warehouse dimensions in terms of the number of stocking zones along each of three dimensional axes directions: the x-, y-, and z-axes as non-linear mathematical modelling is developed to ensure the optimality. The warehouse dimensions (length, width, and height under the rafter of the building) are then calculated according to the results obtained from the model to minimise the average travel time.
Rocznik
Strony
255--269
Opis fizyczny
Bibliogr. 46 poz., rys., tab.
Twórcy
autor
  • Industrial Engineering Department, Istanbul Technical University Maęka 34367 Istanbul, Turkey
autor
  • Industrial Engineering Department, Istanbul Technical University Maęka 34367 Istanbul, Turkey
autor
  • International Trade and Logistics Management Department, Maltepe University, iktisadi ve idari Bilimler Fakultesi Dekanligi, Marmara Egitim Koyu 34857 Maltepe Istanbul, Turkey
Bibliografia
  • 1. Ashayeri, J., & Gelders, L. F., (1985), Warehouse Design Optimization, European Journal of Operational Research, Vol. 21, pp. 285-294.
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  • 3. Baker, P., & Canessa, M., (2009), Warehouse Design: A Structured Approach, European Journal of Operational Research, Vol. 193, pp. 425-436.
  • 4. Baker, P., (2010), The Principles of Warehouse Design (3rd ed.), Chartered Institute of Logistics and Transport, United Kingdom.
  • 5. Bassan, Y., Yaakov, R., & Rosenblatt, M. J., (1980), Internal Layout Design of a Warehouse, AIIE Transactions, Vol. 12, pp. 317-322.
  • 6. Bazaraa, M. S., Sherali, H. D., & Shetty, C. M., (2006), Nonlinear Programming: Theory and Algorithms (3rd ed.), Wiley, United States.
  • 7. Berry, J. R., (1968), Elements of Warehouse Layout, International Journal of Production Research, Vol. 7, pp. 105-121.
  • 8. Cakmak, E., Gunay, N. S., Aybakan, G., & Tanyaę, M., (2012), Determining the Size and Design of Flow Type and U-Type Warehouses, Procedia - Social and Behavioral Sciences, Vol. 58, pp. 1425-1433.
  • 9. Cormier, G., & Gunn, E. A., (1996), On Coordinating Warehouse Sizing, Leasing and Inventory Policy, IIE Transactions, Vol. 28, pp. 149-154.
  • 10. Cormier, G., & Gunn, E. A., (1999), Modelling and Analysis for Capacity Expansion Planning in Warehousing, Journal of Operational Research Society, Vol. 50, pp. 52-59.
  • 11. de Koster, M. B. M., van der Poort, E. S., & Wolters, M., (1999), Efficient Order Batching Methods in Warehouse, International Journal of Production Research, Vol. 37, pp. 1479-1504.
  • 12. de Koster, R., Le-Duc, T,. & Roodbergen, K. J., (2007), Design and Control of Warehouse Order Picking: A Literature Review, European Journal of Operational Research, Vol. 187, pp. 481-501.
  • 13. Francis, R. L., (1967), On Some Problems of Rectangular Warehouse Design and Layout, The Journal of Industrial Engineering, Vol. 18, pp. 595-604.
  • 14. Ghiani, G., Laporte, G., & Musmanno, R., (2004), Introduction to Logistics Systems Planning and Control, John Wiley & Sons, United Kingdom.
  • 15. Goh, M., Jihong, O., & Chung-Piaw, T., (2001), Warehouse Sizing to Minimize Inventory and Storage Costs, Naval Research Logistics, Vol. 48, pp. 299-312.
  • 16. Gray, A. E, Karmakar, U. S., & Seidmann, A., (1992), Design and Operation of an Order- Consolidation Warehouse: Models and Application, European Journal of Operational Research, Vol. 58, pp. 14-36.
  • 17. Gu, J., Goetschalckx, M., & McGinnis, L. F., (2007), Research on Warehouse Operation: A Co- mprehensive Review, European Journal of Operational Research, Vol. 177, pp. 1-21.
  • 18. Gu, J., Goetschalckx, M., & McGinnis, L. F., (2010), Research on Warehouse Design and Performance Evaluation: A Comprehensive Review, European Journal of Operational Research, Vol. 203, pp. 539-549.
  • 19. Hassan, M. M. D., (2002), A Framework for Design of Warehouse Layout, Facilities, Vol. 20, pp. 432-440.
  • 20. Heragu, S. S., Du, L., Mantel, R. J., & Schuur, P. C., (2005), Mathematical Model for Warehouse Design and Product Allocation, International Journal of Production Research, Vol. 43, pp. 327-338.
  • 21. Hung, M. S., & Fisk, C. J., (1984), Economic Sizing of Warehouses - A Linear Programming Approach, Computers & Operations Research, Vol. 11, pp. 13-18.
  • 22. Hwang, H., & Ko, C. S., (1988), A Study on Multi-aisle System Served by a Single Storage /Retrieval Machine, International Journal of Production Research, Vol. 26, pp. 1727-1737.
  • 23. Karakiş, İ., Baskak M., & Tanyaş M., (2011), Warehouse Design: A Comprehensive Literature Review, Proceedings of 9th International Logistics and Supply Chain Congress, Izmir, pp. 44-54.
  • 24. Karakiş, İ., Baskak M., & Tanyaş M., (2012), Warehouse Design Problems: Literature Review and Practices in Turkey, Proceedings of 1st National Logistics and Supply Chain Congress, Konya, pp. 49-58.
  • 25. Karakiş, İ., Baskak M., & Tanyaę M., (2013a), An Analytical Model for Conventional / Automatic Warehouse Decision Problem within Hierarchical Warehouse Design, Proceedings of 2nd National Logistics and Supply Chain Congress, pp. 49-58.
  • 26. Karakiş, İ., Baskak M., & Tanyaş M., (2013b), Conventional / Automatic Warehouse Decision Problem: An Analytical Model, Proceedings of 11th National Logistics and Supply Chain Congress, Cappadocia & Kayseri, pp. 211-223.
  • 27. Karakiş, İ., Baskak M., & Tanyaş M., (2014), Determination of The Warehouse Dimensions That Minimize Equipment Costs During Warehouse Design, Proceedings of 3rd National Logistics and Supply Chain Congress, Trabzon, pp. 427-438.
  • 28. Koh, S. G., Kim, B. S., & Kim, B. N., (2002), Travel Time Model for the Warehousing System with a Tower Crane S/R Machine, Computers & Industrial Engineering, Vol. 43, pp. 495-507.
  • 29. Lee, M. K., & Elsayed, E. A., (2005), Optimization of Warehouse Storage Capacity under A Dedicated Storage Policy, International Journal of Production Research, Vol. 43, pp. 1785-1805.
  • 30. Lerher, T., Potrc, I., Sraml, M., & Tollazi, T., (2010), Travel Time Models for Automated Warehouses with Aisle Transferring Storage and Retrieval Machine, European Journal of Operational Research, Vol. 205, pp. 571-583.
  • 31. Levy, J., (1974), The Optimal Size of a Storage Facility, Naval Research Logistics Quarterly, Vol. 21, pp. 319-326.
  • 32. Lowe, T. J., Francis, R. L., & Reinhardt, E. W., (1979), A Greedy Network Flow Algorithm For A Warehouse Leasing Problem, AIIE Transactions, Vol. 11, pp. 170-182.
  • 33. Malmborg, C. J., (2001), Rule of Thumb Heuristics for Configuring Storage Racks in Automated Storage and Retrieval Systems Design, International Journal of Production Research, Vol. 39, pp. 511-527.
  • 34. Pandit, R., & Palekar, U. S., (1993), Response Times Considerations for Optimal Warehouse Layout Design, Journal of Engineering for Industry, Vol. 115, pp. 322-328.
  • 35. Parikh, P. J., & Meller, R. D., (2010), A Travel-time Model for a Person-onboard Order Picking System, European Journal of Operational Research, Vol. 200, pp. 385-394.
  • 36. Park, Y. H., & Webster, D. B., (1989), Design of Class-Based Storage Racks for Minimizing Travel Time in a Three-Dimensional Storage System, International Journal of Production Research, Vol. 27, pp. 1589-1601.
  • 37. Pohl, L. M., Meller, R. D., & Gue, K. R., (2009), An Analysis of Dual-Command Operations in Common Warehouse Designs, Transportation Research Part E, Vol. 45, pp. 367-379.
  • 38. Rao, A. K., & Rao, M. R., (1998), Solution Procedures for Sizing of Warehouses, European Journal of Operational Research, Vol. 108, pp. 16-25.
  • 39. Roberts, D. S., & Ruddell, R. J., (1972), Optimal Warehouse Bay Configurations, AIIE Transactions, Vol. 4, pp. 178-185.
  • 40. Roodbergen, K. J., & Vis, I. F. A., (2006), A Model for Warehouse Layout, IIE Transactions, Vol. 38, pp. 799-811.
  • 41. Roodbergen, K. J., Sharp, G. P., & Vis, I. F. A., (2008), Designing the Layout Structure of Manual Order Picking Areas in Warehouse, IIE Transactions, Vol. 40, pp. 1032-1045.
  • 42. Rosenblatt, M. J., & Roll, Y., (1984), Warehouse Design with Storage Policy Considerations, International Journal of Production Research, Vol. 22, pp. 809-821.
  • 43. Rouwenhorst, B., Reuter, B., Stockrahm, V., van Houtum, G. J., Mantel, R. J., & Zijm, W. H. M., (2000), Warehouse Design and Control: Framework and Literature Review, European Journal of Operational Research, Vol. 122, pp. 515-533.
  • 44. Sarker, B. R., & Babu, P. S., (1995), Travel Time Models in Automated Storage/Retrieval Systems: A Critical Review, International Journal of Production Economics, Vol. 40, pp. 173-184.
  • 45. White, J. A., & Francis, R. L., (1971), Normative Model for Some Warehouse Sizing Problems, AIIE Transactions, Vol. 3, pp. 185-190.
  • 46. Zaerpour, N., de Koster, R. B. M., & Yu, Y., (2013), Storage Policies and Optimal Shape of A Storage System, International Journal of Production Research, Vol. 51, pp. 6891-6899.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-1d0749d0-0b7d-4970-9454-2d681791e16d
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