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Heat Treatment of the SiMo Iron Castings - Case Study in the Automotive Foundry

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Silicon – molybdenum cast iron commonly called SiMo due to its unique properties has becoming more and more interesting engineering material. The history and development of this alloy is relatively long but, due to the significant difficulties during the manufacturing process resulting in the lower final quality than expected, it has not been applied to often in practice. The biggest challenge is its brittleness as a result of the carbides precipitations. During last few years, thanks to the many important researches made and the general foundry technology development, the interest in SiMo iron has been rapidly growing, especially for the castings for heavy duty applications like corrosion, high temperature and wear abrasion resistant parts. In the article the heat treatment attempts to improve the microstructure of SiMo castings has been presented. The goal was to destroy or at least to refine and uniformly distribute the carbides precipitations to improve mechanical properties of the exhaust manifold castings for the cars. The experiments were carried out for the alloy contains approx. 4% Si, 1% Mo and 3.2%C. The range of the research included: hardness measuring, standard mechanical properties and microstructure for as-cast state and after that the subsequent heat treatment process with another properties check. The result of the heat treatment was the elimination of pearlite from the metal matrix. Moreover, the changes of the carbide molybdenum – rich phase morphology were observed. The dispersion of the carbides precipitations in the carbides area was observed. The experiments proved the possibility to control the microstructure and the mechanical properties of the SiMo castings by means of heat treatment but only to some extent.
Rocznik
Strony
103--109
Opis fizyczny
Bibliogr. 19 poz., rys., tab., wykr.
Twórcy
autor
  • Teksid Iron Poland, ul. Ciężarowa 49, 43-430 Skoczów, Poland; Silesian University of Technology, Department of Foundry Engineering, ul. Towarowa 7, 44-100 Gliwice, Poland
autor
  • Silesian University of Technology, Department of Foundry Engineering, ul. Towarowa 7, 44-100 Gliwice, Poland
autor
  • Silesian University of Technology, Department of Foundry Engineering, ul. Towarowa 7, 44-100 Gliwice, Poland
Bibliografia
  • [1] Gautam, V., Ahuja, S. & Ram, N. (2017). Design and Solidification Simulation of Exhaust Manifold Made of SiMo Ductile Cast Iron. ELK Asia Pacific Journals. 978-93-85537-06-6.
  • [2] Castro Güiza, G.M., Hormaza, W., Galvis, A.R. & Méndez Moreno, L.M. (2017). Bending overload and thermal fatigue fractures in a cast exhaust manifold. Engineering Failure Analysis 82, 138-148. DOI: 10.1016/j.engfailanal. 2017.08.016.
  • [3] Norman, V., Skoglund, P., Leidermark, C. & Moverare, J. (2017). International Journal of Fatigue 99, 258-265. DOI: 10.1016/j.ijfatigue.2017.01.014.
  • [4] Ding, X., Li, X., Huang, H., Warkentin, M., Huang, S. & Feng, Q. (2018). Effect of Mo addition on as-cast microstructures and properties of grey cast irons. Materials Science & Engineering A. 718, 483-491. DOI: 10.1016/j.msea.2018.01.095.
  • [5] Zeytin, H.K., Kubilay, C., Aydin, H., Ebrinc, A.A. & Aydemir, B. (2009). Journal of Iron and Steel Research International. 16(3), 32-36.
  • [6] Guzik, E. & Wierzchowski, D. (2012). Using Cored Wires Injection 2PE-9 Method in the Production of Ferritic Si-Mo Ductile Iron Castings. Archives of Foundry Engineering. 12(4), 53-56. 10.2478/v10266-012-0106-x.
  • [7] Yang, Y-L., Cao, Z-Y., Lian, Z-S. & Yu, H-X. (2013). Thermal Fatigue Behavior and Cracking Characteristics of High Si-Mo Nodular Cast Iron for Exhaust Manifolds. Journal of Iron and Steel Research International. 20(6), 52-57.
  • [8] Stawarz, M., Kajzer, W., Kajzer, A. & Dojka, M. (2017). Physicochemical Properties of Silicon Cast Iron. Archives of Foundry Engineering. 17(2), 101-106. DOI: 10.1515/afe-2017-0059.
  • [9] Stawarz, M. (2017). SiMo Ductile Iron Crystallization Process. Archives of Foundry Engineering. 17(1), 147-152. DOI: 10.1515/afe-2017-0027.
  • [10] Stawarz, M. (2018). Crystallization Process of Silicon Molybdenum Cast Iron. Archives of Foundry Engineering. 18(2), 100-104. DOI: 10.24425/122509.
  • [11] Weiß, P., Tekavčič, A. & Bührig-Polaczek, A. (2018). Mechanistic approach to new design concepts for high silicon ductile iron. Materials Science & Engineering A. 713, 67-74. DOI: 10.1016/j.msea.2017.12.012.
  • [12] Matteis, P., Scavino, G., Castello, A. & Firrao, D. (2014). High temperature fatigue properties of a Si-Mo ductile cast iron. Procedia Materials Science. 3, 2154-2159. DOI: 10.1016/j.mspro.2014.06.349.
  • [13] Magnusson Aberg, L. & Hartung, C. (2012). Solidification of SiMo Nodular Cast Iron for High Temperature Applications. Transactions of Indian Institute of Metallurgy. 65(6), 633-636. DOI: 10.1007/s12666-012-0216-8.
  • [14] Bouse, G.K., Jackson, J.J., Parolini, J.R., Subrahmanyam, T. (2010). U.S. Patent No. 2010/0322813 A1. Washington D.C.: U.S. Patent and Trademark Office.
  • [15] Hervas, I., Thuault, A. & Hug, E. (2015). Damage Analysis of a Ferritic SiMo Ductile Cast Iron Submitted to Tension and Compression Loadings in Temperature. Metals. 5, 2351-2369. DOI:10.3390/met5042351.
  • [16] Ekström, M. & Jonsson, S. (2014). High-temperature mechanical and fatigue properties of cast alloys intended for use in exhaust manifolds. Materials Science & Engineering A. 616, 78-87. DOI: 10.1016/j.msea.2014.08.014.
  • [17] Delprete, C. & Sesana, R. (2014). Experimental characterization of a Si–Mo–Cr ductile cast iron. Materials and Design. 57, 528-537. DOI: 10.1016/j.matdes. 2014.01.002.
  • [18] Cabanne, P., Forrest, R., Roedter, H. (2006). Rio Tinto Iron & Titanium: Sorelmetal: o żeliwie sferoidalnym. Sorelmetal. Warszawa: Metals Minerals. (in Polish).
  • [19] Sobczak. J. (ed.) (2013). Poradnik Odlewnika, T. I Materiały. Kraków: Wydawnictwo STOP. (in Polish).
Uwagi
PL
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-1ceae19e-deab-448b-aeda-325bfcfb1b70
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