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The proposed work is about the investigation of nano-textured tool insert with magnetor-heological-based graphene coating process. The comparative study on nano-textured car-bide insert with unpolished one for turning duplex stainless steel (S31803/2205) is made by conducting number of experiments with Box–Behnken design using response surface methodology. An array of sensor based on the conductive element of chromel and alumel core integrated through DC magnetron sputtering on the rake surface of the tool insert. The performance of the proposed sensor was evaluated from the obtained thermo-electromotive force on tool chip contact interference and the temperature measurements taken at the contours of multiple points with respect to the tool wear. Results obtained clarify that with the rise in cutting tool temperature leads to the rise in tool wear based on the adhesion and abrasion. It has been found that the graphene coated tool inserts provides high wearable resistances with flank wear of 0.298 mm at 21st pass. The cutting tool temperature is found to spread uniformly with a value of 202 8C for graphene coated inserts for cutting speed of 55 m/min. Microstructural images taken proved that the formation of cementite and carbides with inter metallic compounds (IMCs) produced during the tool chip interface leads to the strengthening of tool tip in reducing the tool-wear. Also the occurrence of ultrafine grain boundaries on the tool tip occurs increasing the formation of covalent bonds in providing the robust resistance against tool wears.
Czasopismo
Rocznik
Tom
Strony
1043--1055
Opis fizyczny
Bibliogr. 19 poz., fot., rys., tab., wykr.
Twórcy
autor
- Department of Mechanical Engineering, Agni College of Technology, Chennai, India
- Department of Mechanical Engineering, Anna University, Chennai, India
autor
- Department of Mechanical Engineering, Anna University, Chennai, India
autor
- Department of Mechanical Engineering, St. Joseph's College of Engineering, Chennai, India
Bibliografia
- [1] H. Caliskan, M. Kucukkose, The effect of CN/TiAlN coating on tool wear, cutting force, surface finish and chip morphology in face milling of Ti6Al4V super alloy, Int. J. Refract. Met. Hard Mater. 50 (2015) 304–312.
- [2] N. Kawasegia, H. Sugimorib, H. Morimotoa, N. Moritac, I. Horid, Development of cutting tools with micro scale and nano scale textures to improve frictional behavior, Precis. Eng. 33 (2009) 248–254.
- [3] W. Ze, D. Jianxin, C. Yang, X. Youqiang, Z. Jun, Performance of the self-lubricating textured tools in dry cutting of Ti-6Al-4V, Int. J. Adv. Manuf. Technol. 62 (2012) 943–951.
- [4] S. Gangopadhyay, R. Acharya, A.K. Chattopadhyay, S. Paul, On deposition and characterisation of MoSx-Ti multilayer coating and performance evaluation in dry turning of aluminium alloy and steel, in: S. Hinduja, L. Li (Eds.), Proceedings of the 36th International MATADOR Conference, Springer, London, 2010.
- [5] D. Jianxin, W. Ze, L. Yunsong, Q. Ting, C. Jie, Performance of carbide tools with textured rake-face filled with solid lubricants in dry cutting processes, Int. J. Refract. Met. Hard Mater. 30 (2012) 164–172.
- [6] Y. Xing, J. Deng, J. Zhao, G. Zhang, K. Zhang, Cutting performance and wear mechanism of nanoscale and microscale textured Al2O3/TiC ceramic tools in dry cutting of hardened steel, Int. J. Refract. Met. Hard Mater. 43 (2014) 46–58.
- [7] Y. Lian, J. Deng, G. Yan, H. Cheng, J. Zhao, Preparation of tungsten disulfide (WS2) soft-coated nano-textured self-lubricating tool and its cutting performance, Int. J. Adv. Manuf. Technol. 68 (2013) 2033–2042.
- [8] T. Yokota, T. Sawa, M. Yokouchi, K. Tozawa, M. Anzai, T. Aizawa, Frictional properties of diamond-like carbon coatedtool in dry intermittent machining of aluminum alloy 5052, Precis. Eng. 38 (2014) 365–370.
- [9] V. Norouzifard, M. Hamedi, Experimental determination of the tool–chip thermal contact conductance in machining process, Int. J. Mach. Tools Manuf. 84 (2015) 45–57.
- [10] R. Bejjani, M. Collin, Three-dimensional topographic studies on worn surfaces of coated cemented carbide tools with different workpiece materials, CIRP J. Manuf. Sci. Technol. 14 (2016) 76–79.
- [11] S. Saketi, J. Ostby, M. Olsson, Influence of tool surface topography on the material transfer tendency and tool wear in the turning of 316L stainless steel, Wear 368–369 (2016) 239–252.
- [12] D. Arulkirubakaran, V. Senthilkumar, V. Kumawat, Effect of micro-textured tools on machining of Ti-6Al-4V alloy: an experimental and numerical approach, Int. J. Refract. Met. Hard Mater. 62 (2015) 47–57.
- [13] H. Yamaguchi, A.K. Srivastava, M.A. Tan, R.E. Riveros, F. Hashimoto, Magnetic abrasive finishing of cutting tools for machining of titanium alloys, CIRP Ann. Manuf. Technol. 61 (2012) 311–314.
- [14] Y. Shang, D. Zhang, Preparation and thermal properties of graphene oxide–microencapsulated phase change materials, Nanoscale Microscale Thermophys. Eng. 20 (2016) 147–157.
- [15] G. Wang, et al., Development of manganese ferrite/graphene oxide nano composites for magnetorheological fluid with enhanced sedimentation stability, J. Ind. Eng. Chem. 48 (2017) 142–150.
- [16] T. Enomoto, T. Sugihara, Improving anti-adhesive properties of cutting tool surfaces by nano-/micro-textures, CIRP Ann. Manuf. Technol. 59 (2010) 597–600.
- [17] Y. Zhu, S. Murali, W. Cai, X. Li, J.W. Suk, J.R. Potts, R.S. Ruoff, Graphene and graphene oxide: synthesis, properties and applications, Adv. Mater. 22 (2010) 3906–3924.
- [18] D.K. Das, S. Santra, S. Sahoo, Graphene coating on cutting tools can remove the use of coolants journal of nanoscience, Nano Eng. Appl. 6 (2016) 1.
- [19] J. Rajaguru, N. Arunachalam, Coated tool performance in dry turning of super.
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-1c5f0f7e-c58d-4233-a856-f4c2022a7840