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There is an urgent and growing need to reduce the environmental footprints of products and manufacturing processes and to support sustainable material consumption. For engineering applications this implies the need to develop low energy/carbon footprint manufacturing processes tha utilise extended life tooling. In machining, nano-structured coatings can be used to extend service life of cutting tools. However, hard coatings pose a challenge to the re-shaping and re-use of tools. This work investigated the use and re-use of cutting tools by developing selective tool coating removal using laser and conventional chemical de-coating technology. The laser de-coated tools were re-coated and their machining performance was compared to that of chemical de-coated and re-coated tools as well as first generation coated and uncoated tools. The paper presents a comparison of the energy footprints associated with the re-use of tooling. It is concluded that high value tooling can exploit material re-use procedures.
Czasopismo
Rocznik
Tom
Strony
36--47
Opis fizyczny
Bibliogr. 16 poz., rys.
Twórcy
autor
- School of Mechanical, Aerospace and Civil Engineering, The University of Manchester, UK
autor
- School of Mechanical, Aerospace and Civil Engineering, The University of Manchester, UK
autor
- School of Mechanical, Aerospace and Civil Engineering, The University of Manchester, UK
autor
- School of Mechanical, Aerospace and Civil Engineering, The University of Manchester, UK
autor
- Teer Coatings Ltd, UK
autor
- Teer Coatings Ltd, UK
Bibliografia
- [1] JOVANE F., YOSHIKAWA H., ALTING L., BOËR C.R., WESTKAMPER E., WILLIAMS D., TSENG M., SELIGER G., PACI A.M., 2008, The incoming global technological and industrial revolution towards competitive sustainable manufacturing, CIRP Annals - Manufacturing Technology, 57/2, 641-659.
- [2] WIEDEMANN R., OETTEL H., BERTAM T., WEIHNACHT V., 2001, Mechanical properties of TiN coatings, Advanced Engineering Materials, 3/11, 865-870.
- [3] MATIVENGA P., HON K.K., 2005, Wear and cutting forces in high-speed machining of H13 using physical vapour deposition coated carbide tools, Journal of Engineering Manufacture, 219/2, 191-199.
- [4] AKBAR F., MATIVENGA P.T., SHEIKH M.A., 2008, An evaluation of heat partition in the high-speed turning of AISI/SAE 4140 steel with uncoated and TiN-coated tools, Journal of Engineering Manufacture, 222/ 7, 759-771.
- [5] BONACCHI D., RIZZI G., BARDI U., SCRIVANI A., 2003, Chemical stripping of ceramic films of titanium aluminum nitride from hard metal substrates, Surface and Coatings Technology, 165/1, 35-39.
- [6] NEVES P., ARRONTE M., VILAR R., BOTELHO DO REGO A.M., 2002, KrF excimer laser dry and steam cleaning of silicon surfaces with metallic particulate contaminants, Applied Physics A: Materials Science & Processing, 74/2, 191-199.
- [7] KIM J., NA S., 2007, Metal thin film ablation with femtosecond pulsed laser, Optics & Laser Technology, 139/7, 1443-1448.
- [8] TURNER M.W., CROUSE P.L., LI L., 2006, Comparison of mechanisms and effects of Nd:YAG and CO2 laser cleaning of titanium alloys, Applied Surface Science, 252/13, 4792-4797.
- [9] HEITZ J., PEDARNIG J.D., BÄUERLE D., PETZOW G., 1997, Excimer-laser ablation and micro-patterning of ceramic Si3N4, Applied Physics A: Materials Science & Processing, 65/3, 259-261.
- [10] DYER P.E., FARLEY R.J., GIEDL R., KARNAKIS D.M., 1996, Excimer laser ablation of polymers and glasses for grating fabrication, Applied Surface Science, 96/98, 537-549.
- [11] LAPPALAINEN J., FRANTTI J., MOILANEN H., LEPPÄVUORI S., 1995, Excimer laser ablation of PZT thin films on silicon cantilever beams, Sensors and Actuators A: Physical, 46/1-3, 104-109.
- [12] UMEDA Y., KONDOH S., SUGINO T., YOSHIKAWA H., 2006, Analysis of Reusability using [`]Marginal Reuse Rate', CIRP Annals - Manufacturing Technology, 55/1, 41-44.
- [13] SUN H., FIELD S., CHEN J., TEER D.G., 2004, Study of deposition parameters, properties for PVD TixN and CrxN coatings using a closed field unbalanced magnetron sputter ion plating system, Transactions of Materials and Heat Treatment, 25/5, 841-846.
- [14] MINFORD W.J., MURPHY E.J., RICE T.C., 1985, Etching of titanium, United States Patent.
- [15] GUTOWSKI T., DAHMUS J., THIRIEZ A., 2006, Electrical energy requirements for manufacturing processes, Proc. 13th CIRP International Conference on Life Cycle Engineering, Leuven, Belgium, 623-628.
- [16] DAHMUS J., GUTOWSKI T., 2004, An environmental analysis of machining, Proc. ASME International Mechanical Engineering Congress (IMECE) and R&D Expo, Anaheim, California, 1-10.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-1b7dabc2-f141-4ffa-bbe2-4a3203c72f67