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Abstrakty
Purpose: Development of a semi-continuous caster that can cast a single plate and a clad plate of Al-40%Sn-1%Cu alloy used for sliding bearings. Design/methodology/approach: A semi-continuous caster to cast a single plate and a clad plate directly from molten metal was designed and assembled. The cast single plate has a thickness ranging from 10 mm to 30 mm, a width of 400 mm, and a length of 500 mm to 1,000 mm. The cast clad plate has a thickness ranging from 10 mm to 30 mm, a width of 50 mm, and a length of 300 mm. Findings: The semi-continuous caster successfully produced both a single plate and a clad plate of Al-40%Sn-1%Cu alloy. Influence of casting conditions on the properties of the plate, including the thickness, porosity, and surface quality were investigated in the single plate casting. The mixing and diffusion of the alloy elements at the interface was also investigated in the clad plate casting. Research limitations/implications: The cast Al-40%Sn-1%Cu alloy plate has not yet been tested as a sliding bearing material, so the efficacy of the material still requires investigation. Practical implications: The semi-continuous caster described in this paper enables the “small lot” production made from single and clad plates of aluminium alloy. Originality/value: Development of a semi-continuous caster that can cast both single and clad plates of aluminium alloy. Investigation of the relationship between the casting conditions and plate quality.
Wydawca
Rocznik
Tom
Strony
58--67
Opis fizyczny
Bibliogr. 25 poz., rys.
Twórcy
autor
- Department of Mechanical Engineering, Osaka Institute of Technology, 5-16-1 Omiya Asahi-ku Osaka City 535-8585, Japan
autor
- Graduate School of Osaka Institute of Technology, 5-16-1 Omiya Asahi-ku Osaka City 535-8585, Japan
Bibliografia
- [1] R. Cook, P.G. Groock, P.M. Thomas, D.V. Edmonds, J.D. Hunt, Development of the twin-roll casting process, Journal of Materials Processing and Technology 55 (1995) 76-84.
- [2] M. Corters, Pechiney-Junmbo 3CM, The new demands of thin strip casting, Light Metals (1995) 1161-1164.
- [3] B. Taraglio, C. Romanowski, Thin-gage/high-speed roll casting technology for foil production, Light Metals (1995) 1165-1182.
- [4] A.I. Nussbum, Three-state-of-the-art thin-gage high-speed roll caster for aluminum alloy sheet products. Part III, Light Metals Age 55 (1997) 34-39.
- [5] O. Daland, A.B. Espedal, M.L. Nedreberg, I. Alvestad, Thin gage twin-roll casting, process capabilities and product quality, Light Metals (1997) 745-752.
- [6] P.Y. Menet, R. Cayol, J. Moriceau, Pechiney Jumbo 3CM ‘TM’ start-up of the Neu-Brisach thin strip caster, Light Metals (1997) 753-756.
- [7] P.M. Thomas, P.G. Grocock, J.M. Bouzendorffer, Dynamic strip caster-An update on the operation of the roll caster at Eurofoil, Metallurgical Plant and Technology International 20 (1997) 44-52.
- [8] S. Hamers, D. Smith, C. Romanowski, G. Yildizbayrak, B. Taraglio, Twin roll casting of aluminum at 2.5 mm gauge. Production experience and process improvement, Light Metals (1999) 931-937.
- [9] J. Benedyk, Thin strip casting for aluminum alloy sheet applications developed by Pechiney at Neft-Brisach, Light Metals Age 59 (2001) 28-30.
- [10] S. Hamers, C. Romanowski, B. Taraglio, Continuous casting and rolling of aluminum: Analysis of capacities, products ranges, and Technology, Light Metals Age 60 (2002) 6-17.
- [11] M. Duender, O.E. Keles, B. Kerti, N. Dogan, Crystallographic texture development of twin-roll cast aluminum strips, Light Metals (2004) 723-724.
- [12] Ch. Gras, M. Meredith, J.D. Hund, Microdefects for mation during the roll casting of Al-Mg-Mn aluminum alloys, Journal of Materials Processing and Technology 167 (2005) 62-72.
- [13] T. Haga, S. Suzuki, A twin roll caster to casting of clad strip, Journal of Materials Processing and Technology 138 (2003) 366-374.
- [14] T. Haga, K. Takahashi, Downward melt drag twin roll caster, Journal of Materials Processing and Technology 157 (2004) 696-700.
- [15] T. Haga, M. Matsuo, D. Kunigo, Y. Hatanaka, R. Nakamura, H. Watari, S. Kumai, Roll casting of 5182,aluminum alloy, Journal of Achievements in Materials and Manufacturing Engineering 34/2 (2009) 172-179.
- [16] T. Haga, H. Watari, S. Kumai, High speed twin roll casting of Mg alloy strip by a vertical type twin roll caster, Journal of Achievements in Materials and Manufacturing Engineering 15/1-2 (2006) 186-192.
- [17] T. Haga, M. Ikawa, H. Watari, S. Kumai, High speed twin roll casting of Al-3Si-0.6Mg strip, Journal of Achievements in Materials and Manufacturing Engineering 17/1-2 (2006) 337-340.
- [18] T. Haga, M. Ikawa, H. Watari, S. Kumai, High speed twin roll casting of 6016 strip, Journal of Achievements in Materials and Manufacturing Engineering 18/1-2 (2006) 371-374.
- [19] T. Haga, M. Ikaawa, H. Watari, S. Kumai, High speed twin roll casting of recycled Al-3Si-0.6Mg strip, Journal of Achievements in Materials and Manufacturing Engineering 21/1 (2007) 7-12.
- [20] T. Haga, Development of twin roll caster for light metals, Journal of Achievements in Materials and Manufacturing Engineering 43/1 (2010) 393-402.
- [21] T. Haga, R. Nakamura, S. Kumai, H. Watari, Clad strip casting by a twin roll caster, Archives of Materials Science and Engineering 37/2 (2009) 117-124.
- [22] R. Nakamura, T. Yamabayashi, T. Haga, S. Kumai, H. Watari, Roll caster for the three-layer clad-strip, Archives of Materials Science and Engineering 41/2 (2010) 112-120.
- [23] T. Haga, R. Nakamura, S. Kumai, H. Watari, A vertical type twin roll caster for an aluminum alloy clad strip, Journal of Achievements in Materials and Manufacturing Engineering 62/2 (2013) 36-44.
- [24] T. Haga, Roll casting of a clad strip consisting of 5182 aluminum alloy, Journal of Achievements in Materials and Manufacturing Engineering 73/1 (2015) 33-44.
- [25] T. Haga, R. Nakamura, R. Tago, H. Watari, Effects of casting factors of coolong slope on semisolid condition, Transactions of Nonferrous Metals society China 20 (2010) 968-972.
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-1b7ad425-15ac-4317-8793-62a8085ad6f2