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Post-machining of metal additive-manufactured (AMed) nickel-based alloy components is one of the efficient approaches to reduce surface roughness and enhance surface quality. Although the white layer formed on the wrought nickel-based alloy surface after machining has been deeply investigated, the formation mechanism of the white and dark layers generated on AMed nickel-based alloy still faces challenges. In this study, the white and dark layer formation on laser powder bed fusion (LPBF)-fabricated Inconel 625 alloy surface after turning was determined. Then various material characterization techniques were adopted to comprehensively analyze the microstructure, texture and phase constituent concerning the white and dark layers. Obvious intragranular misorientation change, great concentration of high angle grain boundaries and grain refinement occurred beneath the machined surface. Strongly refined grains in nanometers and noticeable plastic deformation with slight grain division along with disappeared dense dislocations were revealed correspondingly within the white and dark layers. Phase transformation was absent from the machined surface despite cutting parameters. Dynamical crystallization (DRX) following shear deformation dominated the formation of the white layer while plastic deformation was responsible for dark layer formation. The findings were beneficial to understanding the occurrence of damages initiated from machined surfaces during service.
Czasopismo
Rocznik
Tom
Strony
art. no. e5, 2025
Opis fizyczny
Bibliogr. 38 poz., fot., rys., wykr.
Twórcy
autor
- School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), 3501 Daxue Road, Jinan 250353, People’s Republic of China
- Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China
autor
- School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), 3501 Daxue Road, Jinan 250353, People’s Republic of China
- Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China
autor
- School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), 3501 Daxue Road, Jinan 250353, People’s Republic of China
- Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China
autor
- School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), 3501 Daxue Road, Jinan 250353, People’s Republic of China
- Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China
autor
- School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), 3501 Daxue Road, Jinan 250353, People’s Republic of China
- Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China
autor
- School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), 3501 Daxue Road, Jinan 250353, People’s Republic of China
- Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China
autor
- School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), 3501 Daxue Road, Jinan 250353, People’s Republic of China
- Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China
Bibliografia
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- 2. Poloczek T, Lont A, Górka J. The structure and properties of laser-cladded inconel 625/TiC composite coatings. Mater.2023;16(3):1265.
- 3. Poloczek T, Lont A, Górka J. Structure and properties of laser-cladded Inconel 625-based in situ composite coatings on S355J Rsubstrate modified with Ti and C powders. Mater Sci-Pol.2022;40(4):14–27.
- 4. Frazier WE. Metal additive manufacturing: a review. J Mater Eng Perform. 2014;23:1917–28.
- 5. Brown D, Li C, Liu ZY, Fang XY, Guo YB. Surface integrity of Inconel 718 by hybrid selective laser melting and milling. Virtual Phys Prototyping. 2018;13(1):26–31.
- 6. Park SH, Son SJ, Lee SB, Yu JH, Ahn SJ, Choi YS. Surface machining effect on material behavior of additive manufactured SUS 316L. J Mater Res Technol. 2021;13:38–47.
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- 8. Patel K, Fei J, Liu G, Özel T. Milling investigations and yield strength calculations for nickel alloy Inconel 625 manufactured with laser powder bed fusion process. Prod Eng.2019;13:693–702.
- 9. Periane S, Duchosal A, Vaudreuil S, Chibane H, Morandeau A, Xavior MA, Leroy R. Selection of machining condition on surface integrity of additive and conventional Inconel 718. Procedia CIRP.2020;87:333–8.
- 10. Park E, Kim DM, Park HW, Park YB, Kim N. Evaluation of tool life in the dry machining of inconel 718 parts from additive manufacturing (AM). Int J Precis Eng Manuf. 2020;21:57–65.
- 11. Bagherzadeh A, Budak E, Ozlu E, Koc B. Machining behavior of Inconel 718 in hybrid additive and subtractive manufacturing. CIRP J Manuf Sci Technol. 2023;46:178–90.
- 12. Borisov EV, Popovich VA, Popovich AA, Sufiiarov VS, Zhu JN, Starikov KA. Selective laser melting of Inconel 718 under highlaser power. Mater Today Proc. 2020;30:784–8.
- 13. Górka J, Jamrozik W, Kiel-Jamrozik M. The effect of TIG welding on the structure and hardness of butt joints made of Inconel 718. Heliyon. 2023;9(2):e13175.
- 14. Gamon A, Arrieta E, Gradl PR, Katsarelis C, Murr LE, Wicker RB, Medina F. Microstructure and hardness comparison of as-built Inconel 625 alloy following various additive manufacturing processes. Results Mater. 2021;12: 100239.
- 15. Thamizhmanii S, Karthikeyan R, Senthilkumar JS. 2023 Wear analysis on difficult to cut metals on Titanium and Inconel 718.Mater. Today Proc.
- 16. Liao Z, Polyakov M, Diaz OG, Axinte D, Mohanty G, Maeder X, Michler J, Hardy M. Grain refinement mechanism of nickel-based superalloy by severe plastic deformation-mechanical machining case. Acta Mater. 2019;180:2–14.
- 17. Zhang J, Du J, Li B, Su G. Investigation on white layer formation in dry high-speed milling of nickel-based superalloy GH4169.Mach. 2023;11:406.
- 18. Du J, Lv S. Deformation-phase transformation coupling mechanism of white layer formation in high speed machining of FGH95Ni-based superalloy. Appl Surf Sci. 2014;292:197–203.
- 19. Ostra T, Alonso U, Veiga F, Ortiz M, Ramiro P, Alberdi A. Analysis of the machining process of Inconel 718 parts manufactured by laser metal deposition. Mater. 2019;12(13):2159.
- 20. Shu L, Cang X, Zhou J, Heng Z, Wu H, He W. Study on machinability and grain deformation of laser cladding manufactured and wrought IN718 alloys in dry milling process. Mater Today Commun. 2023;34: 105066.
- 21. Taşcıoğlu E, Kaynak Y, Sharif S, Pıtır F, Suhaimi MA. Machining-induced surface integrity of Inconel 718 alloy fabricated by powder bed fusion additive manufacturing under various laser processing parameters. Mach Sci Technol. 2022;26(1):49–71.
- 22. Careri F, Imbrogno S, Umbrello D, Attallah MM, Outeiro J, Batista AC. Machining and heat treatment as post-processing strategies for Ni-superalloys structures fabricated using direct energy deposition. J Manuf Processes. 2021;61:236–44.
- 23. Ji H, Gupta MK, Song Q, Cai W, Zheng T, Zhao Y, Liu Z, Pimenov DY. Microstructure and machinability evaluation in micro milling of selective laser melted Inconel 718 alloy. J Mater Res Technol. 2021;14:348–62.
- 24. Kaynak Y, Tascioglu E. Finish machining-induced surface roughness, microhardness and XRD analysis of selective laser melted Inconel 718 alloy. Procedia CIRP. 2018;71:500–4.
- 25. Wang GB, Li BX, Sun YJ, Du J, Su GS, Su WG, Li YL, Shi HC, Huang JC (2024) Machinability evaluation and surface characteristics in post-machining of Inconel 625 fabricated by selective laser melting. J. Mater. Eng. Perform.
- 26. Brown M, Crawforth P, M’Saoubi R, Larsson T, Wynne B, Mantle A, Ghadbeigi H. Quantitative characterization of machining-induced white layers in Ti–6Al–4V. Mater Sci Eng A.2019;764:138220.
- 27. Zhang S, Li J, Lv H. Tool wear and formation mechanism of white layer when hard milling H13 steel under different cooling/lubrication conditions. Adv Mech Eng. 2014;6: 949308.
- 28. Meng G, Gong Y, Zhang J, Ren Q, Zhao J. Microstructure effecton the machinability behavior of additive and conventionally manufactured Inconel 718 alloys. J Mater Process Technol. 2024;324:118228.
- 29. Al-Lami J, Hoang P, Davies C, Pirzada T, Pham MS. Plastic inhomogeneity and crack initiation in hybrid wrought-additively manufactured Inconel 718. Mater Charact. 2023;199: 112815.
- 30. Gussev MN, Leonard KJ. In situ SEM-EBSD analysis of plastic deformation mechanisms in neutron-irradiated austenitic steel. JNucl Mater. 2019;517:45–56.
- 31. Chen L, Xu Q, Liu Y, Cai G, Liu J. Machinability of the laser additively manufactured Inconel 718 superalloy in turning. Int JAdv Manuf Technol. 2021;114:871–82.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-1a83de9b-53d7-4a3f-b362-a9b5f05b4b39
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