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Tytuł artykułu

Optimization of manufacturing plant layout by practical application of plant simulation

Treść / Zawartość
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This paper presents a detailed case study on the optimization of a manufacturing tool shop layout using Plant Simulation software. The goal is to propose a more efficient layout through simulation model. The selected company, specializing in the production of subcomponents for the electrical engineering industry, aimed to improve production efficiency, ergonomic conditions, and spatial utilization as part of its ongoing modernization strategy. The existing tool shop was divided into five zones, each with distinct equipment and layout challenges. Based on a thorough analysis, a new layout was proposed involving the relocation of selected machines, introduction of consistent material flow directions, and improved accessibility to critical resources. The application of Plant Simulation enabled accurate modelling and testing of different scenarios, minimizing implementation risk. The results demonstrated significant potential for space saving, time reduction, and preparation for future investments in newer and safer machines. This case underlines the practical advantages of integrating digital simulation tools into industrial layout planning to support operational and strategic goals.
Twórcy
autor
  • Faculty of Mechanical Engineering, Technical University of Kosice, Letná 9, 042 00 Sever, Slovak Republic
  • Bratislava University of Economics and Business, Faculty of Commerce, Slovak Republic
  • University of Zilina, Faculty of Operation and Economics of Transport and Communications, Slovak Republic
Bibliografia
  • 1. Jiang, S., Li, L., Deng, K. Optimization and simulation of production line layout based on plant simulation. In IEEE 5th International Conference on Automation, Electronics and Electrical Engineering (AUTEEE). 2022; 180–185.
  • 2. Nyemba, W. R., Mbohwa, C., Nyemba, L. E. Process mapping, modelling and optimization of plant layouts and materials handling in manufacturing. IAENG Transactions on Engineering Sciences. 2018; Special Issue, 132–145.
  • 3. Grobelny, J., Michalski, R. Linguistic pattern-based facility layout optimization in designing sustainable manufacturing systems. IEEE Transactions on Fuzzy Systems. 2024.
  • 4. Kilari, S. D. Use artificial intelligence into facility design and layout planning work in manufacturing facility. European Journal of Artificial Intelligence and Machine Learning. 2025; 4(2): 27–30.
  • 5. Zhang, Z., Wang, X., Wang, X., Cui, F., Cheng, H. A simulation-based approach for plant layout design and production planning. Journal of Ambient Intelligence and Humanized Computing. 2019; 10(3): 1217–1230.
  • 6. Wu, S., Xu, A., Song, W., Li, X. Structural optimization of the production process in steel plants based on FlexSim simulation. Steel Research International. 2019; 90(10): 1900201.
  • 7. Aleisa, E. E., Lin, L. For effective facilities planning: layout optimization then simulation, or vice versa? In Proceedings of the Winter Simulation Conference. 2005; 5.
  • 8. Chemim, L. S., Nicolle, C. S., Kleina, M. Layout optimization methods and tools: a systematic literature review. Gepros: Gestão da Produção, Operações e Sistemas. 2021; 16(4): 59.
  • 9. Pourhassan, M. R., Raissi, S. An integrated simulation-based optimization technique for multi-objective dynamic facility layout problem. Journal of Industrial Information Integration. 2017; 8: 49–58.
  • 10. Mansour, M. M., Al-hamdani, K. S. M. Tabu search algorithm to optimize layout design for a multi-objective plant function. Passer Journal of Basic and Applied Sciences. 2024; 6(2): 446–452.
  • 11. Yu, S., Choi, H., Lee, D., Noh, S. D. Factory layout design and optimization using production simulation and reinforcement learning. IISE Annual Conference Proceedings. 2024; 1–6.
  • 12. Sabra, M., Sabra, A. Optimization of facility layout planning problems in manufacturing: a simulation-based approach in an Industry 4.0 environment. 2023.
  • 13. Mengzhen, X., Yong, W., Haigen, Y., Lei, W., Longbao, H., Hongyan, Y., Jun, M. Simulation and optimization of intelligent workshop layout and logistics transportation by system layout planning combined with em-plant. IEEE 10th International Conference on Software Engineering and Service Science (ICSESS). 2019; 663–667.
  • 14. Yang, Z., Lu, W. Facility layout design for modular construction manufacturing: a comparison based on simulation and optimization. Automation in Construction. 2023; 147: 104713.
  • 15. Duplakova, D., Teliskova, M., Duplak, J., Torok, J., Hatala, M., Steranka, J., Radchenko, S. Determination of optimal production process using scheduling and simulation software. International Journal of Simulation Modelling. 2018; 17(4): 609–622.
  • 16. Azadivar, F., Wang, J. Facility layout optimization using simulation and genetic algorithms. International Journal of Production Research. 2000; 38(17): 4369–4383.
  • 17. Malega, P., Gazda, V., Rudy, V. Optimization of production system in plant simulation. Simulation. 2022; 98(4): 295–306.
  • 18. Florescu, A., Barabas, S. A. Modeling and simulation of a flexible manufacturing system—a basic component of industry 4.0. Applied Sciences. 2020; 10(22): 8300.
  • 19. Sharma, P. Implementation of simulation for the analysis of available layout alternatives of manufacturing plant. International Journal of Advanced Operations Management. 2018; 10(1): 19–31.
  • 20. Choi, H., Yu, S., Lee, D., Noh, S. D., Ji, S., Kim, H., Han, J. Optimization of the factory layout and production flow using production-simulation-based reinforcement learning. Machines. 2024; 12(6): 390.
  • 21. Qamar, A. M., Meanazel, O. T., Alalawin, A. H., Almomani, H. A. Optimization of plant layout in Jordan light vehicle manufacturing company. Journal of the Institution of Engineers (India): Series C. 2020; 101: 721–728.
  • 22. Kneznik, B. Optimization of the layout of a manufacturing plant in a software product environment. Bachelor thesis. SjF TUKE Kosice. 2024; 55 p.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-19359397-8f1c-4f7d-b69b-bb2ba2f302cc
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