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Purpose: Of this paper is to present state-of-the-art on cryogenic machining and delivery principles of liquid nitrogen to the machining/cutting zone. Additionally, the influence of cooling/lubrication conditions on the surface integrity, generated during turning of Inconel 718, are analysed and presented. Design/methodology/approach: Of the paper are to present the design of the cryogenic machining system and how the liquefied nitrogen is delivered to the cutting zone. Additionally, the system is used to evaluate the effect on surface integrity of machined Inconel 718 workpiece. Methodologies used for the surface integrity evaluation are: electro-polishing, X-ray diffraction and micro indentation hardness measurements, with the approach to evaluate the extent of cryogenic influence on machined surface. Findings: The results show that the cryogenic machining process generates larger compressive residual stresses, and prevail at deeper levels beneath the machined surface, thus resulting in improved product quality and performance characteristics in terms of fatigue life and wear resistance. Research limitations/implications: The solutions of the delivery and the evaluation results have been all performed for the turning process, while there is still a challenge for the implementation of findings on the milling and drilling process kinematics. Practical implications: Work shows that cryogenic machining is capable of improving surface integrity and with this, as practical implication, having high potential for improving the sliding conditions, fatigue life of the final product, corrosion resistance, etc. Originality/value: Originality of the paper is shown by novel solutions (patents) on cryogenic machining system (delivery) and in machined surface modification capabilities with alternative cooling/lubrication fluid.
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Rocznik
Tom
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83--93
Opis fizyczny
Bibliogr. 31 poz.
Twórcy
autor
- Faculty of Mechanical Engineering, University of Ljubljana, Askerceva 6, Slovenia
autor
- Faculty of Mechanical Engineering, University of Ljubljana, Askerceva 6, Slovenia
Bibliografia
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- 5. G. Krolczyk, S. Legutko, The machinability of duplex stainless steel-solutions in practice, Manufacturing Technology 13/4 (2013) 473-478.
- 6. R. Muhammad, A. Maurotto, A. Roy, V.V. Silberschmidt, Hot ultrasonically assisted turning of b-Ti alloy, Procedia CIRP 2012/1 (2012) 336-341.
- 7. Sharman, J. Hughes, K. Ridgeway, An analysis of the residual stresses generated in inconel 718 when turning, Journal of Materials Processing Technology 173 (2006) 259-367.
- 8. J.C. Outeiro, A.M. Dias, J.L. Lebrun, Experimental Assessment of temperature distribution in three- dimensional cutting process, Machining Science and Technology 8/3 (2004) 357-376.
- 9. R. M’Saoubi, J.C. Outeiro, B. Changeux, J.L. Lebrun, A.M. Dias, Residual stress analysis in orthogonal machining of standard and resulfurized AISI 316L steels, Journal of Material Processing Technology 95/1-3 (1999) 225-233.
- 10. R.M. Arunachalam, M.A. Mannan, A.C. Spowage, Surface Integrity when Machining Age Hardened Inconel 718 with Coated Carbide Cutting Tools, International Journal of Machine Tools and Manufacture 44 (2004) 1481-1491.
- 11. J. Hua, R. Shivpuri, X. Cheng, V. Bedekar, Y. Matsumoto, F. Hashimoto, T.R. Watkins, Effect of feed rate, workpiece hardness and cutting edge on subsurface residual stress in hard turning of bearing steel using chamfer+hone cutting edge geometry, Material Science & Engineering 394 (2005) 238-248.
- 12. H. Sasahar, T. Obikawa, T. Shirakashi, Prediction model of surface residual stress within a machined surface by combining two orthogonal plane models, International Journal of Machine Tools and Manufacture 44 (2004) 815-822.
- 13. G. Królczyk, S. Legutko, Investigations Into Surface Integrity in the Turning Process of Duplex Stainless Steel, Transactions of FAMENA 38/2 (2014) 77-82.
- 14. S.Y. Liang, J.C. Su, Residual stress modeling in orthogonal machining, CIRP Annals-Manufacturing Technology 56/1 (2007) 65-68.
- 15. T. Ozel, E. Zeren, Finite element modeling-the influence of edge roundness on the stress and temperature fields induced by high speed machining, International Journal of Advance Manufacturing Technology 35/3-4 (2007) 255-267.
- 16. D. Umbrello, R. M'Saoubi, J.C Outeiro, The influence of Johnson-Cook material constants on finite element simulation of machining of All 316L Steel, International Journal of Machine Tools and Manufacture 47/3-4 (2007) 462-470.
- 17. J.C. Outeiro, D. Umbrello, R. M'Saoubi, Experimental and Numerical Modeling of the residual stresses induced in orthogonal cutting of AISI 316L Steel, International Journal of Machine Tools and Manufacture 46/14 (2006) 1786-1794.
- 18. W. Li, P.J. Withers, D. Axinte, M. Preuss, P. Andrews, Residual stresses in face finishing turning of high strength nickel-based superalloy, Journal of Material Processing Technology 209 (2009) 4896-4902.
- 19. J.C. Outeiro, J.C. Pina, R. M'Saoubi, F. Pusavec, I.S. Jawahir, Analysis of Residual Stresses Induced by Dry Turning of Difficult-to-Machine Materials, CIRP Annals-Manufacturing Technology 57/1 (2008) 77-80.
- 20. J.C. Outeiro, A.M. Dias, I.S. Jawahir, On the effects of residual stresses induced by coated and uncoated cutting tools with finite edge radii in turning operations, CIRP Annals-Manufacturing Technology 55/1 (2006) 111-116.
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- 23. F. Pusavec, H. Hamdi, J. Kopac, I.S. Jawahir, Surface integrity in cryogenic machining of nickel based alloy- Inconel 718, Journal of Material Processing Technology 211/4 (2011) 773-783.
- 24. F. Pusavec, A. Deshpande, S. Yang, R. M'Saoubi, J. Kopac, O.W. Dillon, I.S. Jawahir, Sustainable machining of high temperature Nickel alloy-Inconel 718. Part 2, Chip breakability and optimization, Journal of Cleaner Production 87 (2015) 941-952.
- 25. F. Pusavec, J. Kopac, Sustain ability of modem metal cutting processes: assessment of cryogenic machining, PROFIDTP, Skofljica, Ljubljana, 2012.
- 26. F. Pusavec, A. Deshpande, R. M'Saoubi, J. Kopac, O.W. Dillon, I.S. Jawahir, Predictive performance models and optimization for sustainable machining of a high temperature nickel alloy, Proceedings of CIRP High Performance Cutting Conference (HPC), Ireland, 2008, 355-364.
- 27. F. Pusavec, A. Deshpande, R. M'Saoubi, J. Kopac, O.W. Dillon, I.S. Jawahir, The modeling and optimization of machining of high temperature nickel alloy for improved machining performance and enhanced sustainability, Proceedings of the 11th CIRP conference on Modeling of Machining Operations, Gaitherburg, USA, 2008,21-28.
- 28. B.D. Cullity, S.R. Stock, Elements of X-ray diffraction. Prentice-Hall, Inc., New York, 2001.
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- 30. P.S. Prevey, The effect of cold work in the thermal stability of residual compression in surface enchanced IN718. Proceedings of the 2nd ASM material solutions conference & exposition, MO, 2000,426-434.
- 31. W. Li, M. Preuss, P.J. Withers, D. Axinte, P. Andrews, Characterization of residual stresses in machined surfaces of a high strength Nickel-based superalloy, Material Science Forum 524-525 (2006) 587-592.
Typ dokumentu
Bibliografia
Identyfikator YADDA
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