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Challenges in design process of gear micropump from plastics

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Plastics are more and more frequently applied in the construction of hydraulic components and systems, and recently, in the building of microhydraulic assemblies. The basic unit of the microhydraulic systems is a micropump. It is an object which is quite difficult to design and manufacture, especially when using plastics. The paper is a presentation of challenges that must be met in the process of designing gear pumps, and, at the same time, of the theoretical grounds for the designing of those objects. The challenges include the geometry and the gears, the construction of the pump body, the hydraulics of the pump, and the material—the plastic of which the pump is made. The knowledge on those issues was applied to make and to successfully test a prototype of a micropump.
Rocznik
Strony
571--584
Opis fizyczny
Bibliogr. 31 poz., rys., wykr.
Twórcy
autor
  • Samara National Research University, Samara, Samara Region, Russia
autor
  • Wroclaw University of Science and Technology, Wrocław, Lower Silesia, Poland
autor
  • Samara National Research University, Samara, Samara Region, Russia
autor
  • Wroclaw University of Science and Technology, Wrocław, Lower Silesia, Poland
autor
  • Innopolis University, Innopolis, Tatarstan, Russia
autor
  • Samara National Research University, Samara, Samara Region, Russia
  • Samara National Research University, Samara, Samara Region, Russia
Bibliografia
  • [1] Liu Y, Schaefer JA. The-sliding friction of thermoplastic polymer composites tested at low speeds. Wear. 2006;261(5–6):568–77.
  • [2] Schroeder R, Torres FW, Binde C, Klein AN, de Mello JDB. Failure mode in sliding wear of PEEK based composites. Wear Materials. 2013;301(1–2):717–26.
  • [3] Chen B, Wang J, Yan F. Comparative investigation on the tribological behaviours of CF/PEEK composites under sea water lubrication. Tribol Int. 2012;52:170–7.
  • [4] Wieleba W. Bezobsługowe łożyska ślizgowe z polimerów termo-plastycznych. Oficyna Wydawnicza Politechniki Wrocławskiej, 2013.
  • [5] Akaishi G, Kenji Doi Y, Matsushima IT, Fukuzaki Y. Production of high-carbon o:all and roller bearing steel in BOF-LF-CC process. Wire J Int. 1999;32(8):92–7.
  • [6] Metalsi TF, Bourdim A. Stud of feasibility of plastic gear to reduce noise in a gear pump. Academic J. 2012;2(2):143–9.
  • [7] Dearn K, Walton D. Acoustic emissions from polymeric gears, proceedings of the world congress on engineering, London, pp 1–3. (2009).
  • [8] Hoskins TJ, Dearn KD, Kukureka SN, Walton D. Acoustic noise from polymer gears-a tribological investigation. Mater Des. 2011;32(6):3509–15.
  • [9] Krawczyk J., Stryczek J. Designing of the gerotor pump body made of plastics, Proceedings of the ASME 2016 9th FPNI Ph.D Symposium on Fluid Power, 2016.
  • [10] Stryczek J., Banaś M., Krawczyk J., Marciniak L., Stryczek P. The fluid power elements and systems made of plastics. Procedia Engineering 2016.
  • [11] Mancini S., Neto A., Cioffi M., Carlos B. Replacement of metallic parts for polymer composite materials in motorcycle oil pumps. J Reinforced Plastics Composites, 2016.
  • [12] Krawczyk J., Stryczek J. Construction and experimental research on plastic cycloidal gears used in gerotor pumps. Proceedings of the 8th FPNI Ph. D Symposium on Fluid Power, Lappeepranta, Finland, (2014).
  • [13] Stryczek J, Bednarczyk S, Biernacki K. Geotor pump with pom gears: design, production technology. Res Arch Civil Mech Eng. 2014;14:391–7.
  • [14] Rodionov L, Rekadze P. Exploration of acoustic characteristics of gear pumps with polymeric pinion shafts. J Proc Eng. 2015;106:36–45.
  • [15] Marciniak L., Banaś, M., Stryczek J. The design and theoretical and experimental study of the plastic hydraulic valves. Proceedings of the ASME 2016 9th FPNI Ph.D Symposium on Fluid Power, 2016.
  • [16] Banaś M., Antoniak P., Marciniak L., Stryczek J. Visualisation of flow phenomena in hydraulic throttle valves of plastic. Proceedings of the 14th International Conference on Vibration Engineering and Technology of Machinery (VETOMAC XIV), Lisbon, 2018.
  • [17] Stryczek P., Przystupa F., Banaś M. Research on series of hydraulic cylinders made of plastics. Proceedings of Global Fluid Power Society PhD Symposium, Samara, 2018.
  • [18] Harnisch M. Kunsttoffe in fluidtechnischen Antrieben. Oelhydraulik and Pneumatik, 2013.
  • [19] Bonnano A. Materialli polimeriei applicaziani. Oleodynamica Pneumatica, 2008.
  • [20] Gamez-Montero P.J., Antoniak P., Castilla R., Freire J., Krawczyk J., Stryczek J., Codina E. Magnet-sleeve-sealed mini trochoidal-gear pomp prototype with polymer compozite gear. Energies, 2017.
  • [21] Kollek W, Osiński P, Stosiak M, Wilczyński A, Cichoń P. Problems relating to high-pressure gear micropumps. Arch Civil Mech Eng. 2013;14(1):88–95.
  • [22] Kollek W., Radziwanowska U. Energetic efficiency of gear micro-pumps, Arch Civil Mech Eng. 2015.
  • [23] Rodionov L, Rekadze P, Stryczek J. A gear micropump without bearings production. Appl Mech Mater. 2015;775:352–6.
  • [24] Rundo M. Models for flow rate simulationin gear pumps. A reviev. Energies. 2017;10:1261.
  • [25] Castilla R., Gamez-Montero PJ., Raush G., Codina E. Method for fluid flow simulation of a gerotor pump using OpenFOAM J. Fluid Eng, 2017, 139.
  • [26] Pellegri M, Manne V, Vacca A. A simulation model of Gerotor pumps considering fluid-structure interaction effects: formulation and validation. Mech Syst Signal Proc. 2020. https://doi.org/10.1016/j.ymssp.2020.106720.
  • [27] Shakhmatov E.V., Prokofiev A.B, Kruchkov A.N, Makaryants G.M. The instability of the pipeline due to transporting fluid’s pressure ripples. Proceedings of the 28th Congress of the International Council of the Aeronautical Sciences, Brisbane, 2012.
  • [28] Prokofiev A.B., Makariyants G.M., Shakhmatov E.V. Modeling of Pipeline Vibration under the Pressure Ripples in the Working Fluid, Proceedings of the 17th International Congress on Sound & Vibration, Cairo, 2010.
  • [29] Rodionov L. and Rekadze P. A Gear Pump With Plastic Gears Noise And Vibration Research, Proceedings of the 22nd International Congress on Sound and Vibration, Florence, 2015.
  • [30] Stryczek J. Fundamentals of designing hydraulic gear machines. Warszawa: Copyright by Wydawnictwo Naukowe PWN S.A; 2020.
  • [31] Stryczek J., Biernacki K., Krawczyk J. Designing gear pump bodies using FEM Proceedings of the 14th International Scientific Conference: Computer Aided Engineering. Springer. 2019.
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-16e7225b-6961-4668-a90c-c6b88a41b595
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