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The photogrammetric approach in conical picks wear rate evaluation

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The cutting tools in mining industry are especially prone to rapid wear, since most of the rocks exhibit aggressive abrasion attributes. A typical representative of fast wearing mining end-tools is a conical pick (also known as tangential-rotary cutter). In order to decrease the premature deterioration, the manufacturers and users tend to enhance the lifespan of the tool by wide range of approaches, namely heat treatment, chemical treatment, burnishing, hard facing etc. In order to estimate the wear rate of a given pick one has to select appropriate procedure and method of evaluation. By this time, most commonly applied method is to estimate the wear rate basing on mass loss measurements of the tools being exploited with constant cutting parameters and fixed conditions. The Authors proposed also a new method of volumetric wear assessment, basing of three-dimensional photogrammetric scanning and compared the results with the outcome of traditional mass wear evaluation of the same sets of tools. Additionally, this paper contains recommendations regarding both approaches (volumetric and mass), especially focusing on the possibilities of the new method concerning measurements of the manufactured tool.
Rocznik
Strony
413--420
Opis fizyczny
Bibliogr. 36 poz., rys., tab.
Twórcy
  • Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, al. Mickiewicza 30, 30-059 Kraków, Poland
autor
  • Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, al. Mickiewicza 30, 30-059 Kraków, Poland
autor
  • Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, al. Mickiewicza 30, 30-059 Kraków, Poland
autor
  • Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, al. Mickiewicza 30, 30-059 Kraków, Poland
  • Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, al. Mickiewicza 30, 30-059 Kraków, Poland
Bibliografia
  • 1. Ahmed, S., 2019. Hardfaced wear-resistant coatings for mining tools, Master’s Thesis, Tampere University, Tampere, Finland.
  • 2. Bembenek, M., Prysyazhnyuk, P., Shihab, T., Machnik, R., Ivanov, O., Ropyak, L., 2022. Microstructure and wear characterization of the FeMo-B-C - based hard facing alloys deposited by flux-cored arc welding, Materials, 15, 5074. DOI: 10.3390/ma15145074
  • 3. Bembenek, M., Krawczyk, J., Zagórski, K., Pawlik, J., 2023. On the Wear Mechanism of High-Chromium Gyratory Crusher Mantle Lining in Terms of the Assessment of the Used Material, Tribologia, 1, 27-40. DOI: 10.5604/01.3001.0016.2931
  • 4. Biały, W., 2016. Determination of workloads in cutting head of longwall tumble heading machine. Management Systems in Production Engineering 1, 21, 45-54. DOI: 10.12914/MSPE-08-01-2016
  • 5. Biały, W., 2017. Application of quality management tools for evaluating the failure frequency of cutter-loader and plough mining systems. Archives of Minning Sciences, 62, 2, 243-252. DOI: 10.1515/amsc-2017-0018
  • 6. Biały, W., Fries, J., Galecki G., 2021. Determination of Coal Cutting Forces Using the Cutting Head of POU-BW/01-WAP Device. Management Systems in Production Engineering 4, 1, 281-289. DOI: 10.2478/mape-2021- 0025.
  • 7. Bołoz, Ł. 2019. Directions for increasing conical picks’ durability. New Trends Prod. Eng., 2, 277-286. DOI: 10.2478/ntpe-2019-0029
  • 8. Bołoz, Ł., Kalukieiwcz, A., Galecki, G., Romanyshyn, L., Romanyshyn, T., Barrionuevo Giménez, R. 2020. Conical Pick Production Process. New Trends Prod. Eng., 3, 231-240. DOI: 10.2478/ntpe-2020-0019
  • 9. Bołoz, Ł., Biały, W., 2023. Methods and test benches for cutting tools testing - A review, Energies, 16, 445. DOI: 10.3390/en16010445
  • 10. Chinnasamy, M., Rathanasamy, R., Palaniappan, S.K., Pal, S.K., 2023. Microstructural transformation analysis of cryogenic treated conical rock cutting bits for mining applications, International Journal of Refractory Metals and Hard Materials, 110, 105995. DOI: 10.1016/j.ijrmhm.2022.105995
  • 11. Cleary, P. W., Sinnott, M. D., Morrison, R. D., Cummins, S., Delaney, G. W., 2017. Analysis of cone crusher performance with changes in material properties and operating conditions using DEM, Minerals Engineering, 100, 49-70. DOI: 10.1016/j.mineng.2016.10.005
  • 12. Collins, T., Woolley, S.I., Gehlken, E., Chang, E., 2019. Automated low-cost photogrammetric acquisition of 3D models from small form-factor artefacts, Electronics, 8, 1441. DOI: 10.3390/electronics8121441
  • 13. Dabove, P., Grasso, N., Piras, M., 2019. Smartphone-based photogrammetry for the 3D modeling of a geomorphological structure, Applied Science, 9, 3884. DOI: 10.3390/app9183884
  • 14. Dewangan, S., Chattopadhyaya, S., Hloch, S., 2015. Wear assessment of conical pick used in coal cutting operation, Rock Mechanics and Rock Engineering 48, 2129–2139. DOI: 10.1007/s00603-014-068
  • 15. Jeong, H., Choi, S., Lee, Y.-K., 2023. Evaluation of cutting performance of a TBM disc cutter and Cerchar Abrasivity Index based on the brittleness and properties of rock, Applied Science, 13, 2612. DOI: 10.3390/app13042612
  • 16. Johansson, D., Hrechuk, A., Bushlya, V., Mårtensson, M., Can, A., Ståhl, JE. 2019. Small scale testing of PCD and WC-Co tooling in rock cutting using longitudinal turning. Wear, 426–427, B, 1515-1522. DOI: 10.1016/j.wear.2018.11.036.
  • 17. Katinas, E., Antonov, M., Jankauskas, V., Goljandin, D., 2023. Effect of local remelting and recycled WC-Co composite reinforcement size on abrasive and erosive wear of manual arc welded hard facings, Coatings, 13, 734. DOI:10.3390/coatings13040734
  • 18. Katiyar, P. K., Singh, P. K., Singh, R., Iava Kumar, A., 2016. Modes of failure of cemented tungsten carbide tool bits (WC/Co): A study of wear parts, International Journal of Refractory Metals and Hard Materials, 54, 27-38. DOI:10.1016/j.ijrmhm.2015.06.018
  • 19. Kotwica, K., 2018. Atypical and innovative tool, holder and mining head designed for road headers used to tunnel and gallery drilling in hard rock, Tunnelling and Underground Space Technology, 82, 493-503. DOI: 10.1016/j.tust.2018.08.017
  • 20. Krauze, K., Mucha, K., Wydro, T., 2020. Evaluation of the quality of conical picks and the possibility of predicting the costs of their use, Multidisciplinary Aspects of Production Engineering, 3, 1, 491-504. DOI: 10.2478/mape-2020-0041
  • 21. Krauze, K., Bołoz, Ł., Wydro, T., Mucha, K., 2017. Durability testing of tangential-rotary picks made of different materials, MINING - Informatics, Automation and Electrical Engineering, 1, 26-34. DOI: 10.7494/miag.2017.1.529.26
  • 22. Krauze, K., Mucha, K., Wydro, T., Pawlik, J., Wróblewska-Pawlik, A., 2023. Mass and volumetric abrasive wear measurements of the mining conical picks, Sustainability, 15, 850. DOI: 10.3390/su15010850
  • 23. Krauze, K., Mucha, K., Wydro, T.; Pieczora, E., 2021. Functional and operational requirements to be fulfilled by conical picks regarding their wear rate and investment costs. Energies, 14, 3696. DOI: 10.3390/en14123696
  • 24. Mucha, K., 2023. Application of rock abrasiveness and rock abrasivity test methods - A review, Sustainability, 15, 11243. DOI: 10.3390/su151411243
  • 25. Nahak, S., Dewangan, S., Chattopadhyaya, S., Królczyk, G., Hloch, S., 2018. Discussion on importance of tungsten carbide - cobalt (WC-Co) cemented carbide and its critical characterization for wear mechanisms based on mining applications, Archives of Mining Sciences, 63, 1. DOI: 10.24425/118897
  • 26. Palaniappan, S.K., Pal, S.K., Chinnasamy, M., Rathanasamy, R., 2022. Efficiency of rock cutting and wear behavior of coated bits via lab-scale linear rock-cutting machine, experimental approach, International Journal of Geomechanics, 23, 06022041. DOI: 10.1061/(ASCE)GM.1943- 5622.0002603
  • 27. Prostański, D., 2012. Dust control with use of air-water spraying system, Archives of Mining Sciences, 57, 4, 975-990.
  • 28. Sandvik’s cutting tools, 2023: https://www.rocktechnology.sandvik/en/products/rock-tools/cutting/cutting-tools (access: 19.06.2023)
  • 29. Shi, Z., Zhu, Z., 2017. Case study: wear analysis of the middle plate of a heavy-load scraper conveyor chute under a range of operating conditions, Wear, 380–381, 36-41. DOI: 10.1016/j.wear.2017.03.005
  • 30. Su, O., Akkaş, M., 2020. Assessment of pick wear based on the field performance of two transverse type road headers: a case study from Amasra coalfield, Bulletin of Engineering Geology and the Environment, 79, 2499-2512. DOI: 10.1007/s10064-019-01712-x
  • 31. Sundaramoorthy, R., Tong, S. X., Parekh, D., Subramanian, Ch. 2017. Effect of matrix chemistry and WC types on the performance of Ni-WC based MMC overlays deposited by plasma transferred arc (PTA) welding. Wear, 376-377, B, 1720-1727. DOI: 10.1016/j.wear.2017.01.027.
  • 32. Tavani, S., Pignalosa, A., Corradetti, A., Mercuri, M., Smeraglia, L., Riccardi, U., Seers, T., Pavlis, T., Billi, A., 2020. Photogrammetric 3D model via smartphone GNSS sensor: workflow, error estimate, and best practices, Remote Sensing, 12, 3616. DOI: 10.3390/rs12213616
  • 33. Tsybulia, I., Przygucki, H., Kasonde, M., Mątewski D. 2020. DEC - diamond enhanced carbides: a new super-hard material with enhanced wear resistance. Min. Inform. Autom. Electr. Eng., 4, 59-64.
  • 34. Wang, L., Zhang, D., Wang, D., Feng, C., 2022. A review of selected solutions on the evaluation of coal-rock cutting performances of shearer picks under complex geological conditions. Applied Science, 12, 12371. DOI: 10.3390/app122312371
  • 35. Yang, S., Nie, W., Lv, S., Liu, Z., Peng, H., Ma, X., Cai, P., Xu, Ch., 2019. Effects of spraying pressure and installation angle of nozzles on atomization characteristics of external spraying system at a fully-mechanized mining face, Powder Technology, 343, 754-764. DOI: 10.1016/j.powtec.2018.11.042
  • 36. Zhang, C., Yuan, Sh., Zhang, N., Li, Ch., Li, H., Yang, W., 2021. Dust-suppression and cooling effects of spray system installed between hydraulic supports in fully mechanized coal-mining face, Building and Environment, 204, 108106. DOI: 10.1016/j.buildenv.2021.108106
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-15a8bd08-f08d-405a-923f-e9c62fa057cc
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