The influence of cutting parameters on surface topography during turning marine pump shafts

• Autorzy: Labuda Wojciech

Identyfikatory

DOI

10.2478/kones-2019-0101

• Języki publikacji: EN

Abstrakty

EN

One of the greatest problems of modern production techniques is the achievement of an appropriate quality at minimal costs and accompanied by the production efficiency increase. Therefore, while designing the production process. The technology used should have a considerable influence on the durability and reliability of machine parts to be produced. During finish treatment, the final dimensions as well as functional properties are imparted to a given element by application of proper treatment type. The engineer has a range of production techniques to choose for the proper surface layer formation. Conventional turning machines belong to the basic equipment of ships, because in sea conditions, they enable the execution of a spare part or carrying out the necessary operations in the process of their regeneration. The use of modern cutting tools makes it possible to obtain a surface with low values of surface roughness parameters. The use of new generation cutting inserts on conventional lathes can cause problems for operators. The lack of the ability to ensure proper of treatment condition and setting errors of cutting tools contribute to the damage of the cutting insert or the surface of the workpiece. The article presents the results of influence of different cutting parameters on surface topography during turning process of stainless steel. A shaft made of 304L stainless steel was used for the research. The cutting process was carried out on a universal TUM 25B x 500 centre lathes. During the turning the following machining parameters were used: cutting speed Vc [m/min], feed f [mm/rev] and depth of cut ap [mm].The turning process was conducted by a cutting tool with CCGT 09T302 UM, CCGT 09T304 UM and CCGT 09T308 UM inserts. Measurement of surface topography was carried out by T8000 profilometer.

Słowa kluczowe

EN

finish turning process; surface topography; cutting parameters; stainless steel

• Wydawca: Łukasiewicz Research Network - Institute of Aviation ; European Science Society of Powertrain and Transport KONES Poland ; Wydawnictwo Instytutu Technicznego Wojsk Lotniczych
• Czasopismo: Journal of KONES
• Rocznik: 2019
• Tom: Vol. 26, No. 4
• Strony: 141--148
• Opis fizyczny: Bibliogr. 13 poz., rys.

Twórcy

autor

Labuda Wojciech

• Gdynia Maritime University, The Faculty of Marine Engineering Morska Street 83, 81-225 Gdynia, Poland tel.: [phone]., fax: [phone]

Bibliografia

• [1] Agustina, B., Bernal, C., Camacho, A. M., Rubio, E. M., Experimental analysis of the cutting forces obtained in dry turning processes of UNS A97075 aluminium alloys, The Manufacturing Engineering Society International Conference, MESIC, Procedia Engineering, 63, pp. 694-699, 2013.
• [2] Bensouilah, H., Aouici, H., Meddour, I., Yallese, M. A., Mabrouki, T., Girardin, F., Performance of coated and uncoated mixed ceramic tools in hard turning process. Measurement, Elsevier, 2015.
• [3] Dudzik, K., The influence of welding parameters on the quality of joints made by FSW of AW-5083 aluminium alloy, In METAL 2016: 25th Anniversary International Conference on Metallurgy and Materials, pp. 694-699, Tanger, Ostrava 2016.
• [4] Dyl, T., Starosta, R., Określenie wpływu geometrii i rodzaju materiału płytek skrawających na topografię toczonych powłok kompozytowych, Inżynieria Materiałowa, Nr 6, pp. 701-704, 2012.
• [5] Dyl, T., Starosta, R., Wpływ geometrii i gatunku płytek skrawających na strukturę geometryczną toczonych powłok stopowych, Inżynieria Materiałowa, Nr 4, pp. 395-398, 2011.
• [6] Labuda, W., Khudoley, A., The influence of burnishing process on surface roughness of stainless steel researched by optical profiler, In METAL 2016: 25th Anniversary International Conference on Metallurgy and Materials, pp. 765-770, Tanger, Ostrava 2016.
• [7] Labuda, W., The influence of changing of cutting parameters on temperature and cutting forces during turning process by CCET09T302R-MF insert, Journal of KONES Powertrain and Transport, Vol. 25, No. 1, pp. 249-256, 2018.
• [8] Labuda, W., The influence of changing the side angle of the cutting tool by Wiper technology on the value of material ratio parameters of steel applied to marine pump shaft pins, Journal of KONES Powertrain and Transport, Vol. 22, No. 2, pp. 139-147, 2015.
• [9] Labuda, W., The influence of cutting inserts geometric on surface roughness of steel applied to sea water pump shafts, Journal of KONES Powertrain and Transport, Vol. 22, No. 3, pp. 133-140, 2015.
• [10] Labuda, W., The analysis of cutting tool geometric on cutting forces and surface roughness of steel applied to marine pumps shaft pins, Journal of KONES Powertrain and Transport, Vol. 21, No. 1, pp. 147-152, 2014.
• [11] Magri, A., Diniz, A. E., Suyama, D. I., Evaluating the use of high-pressure coolant in turning process of Inconel 625 nickel-based alloy, Proceedings of the institution of mechanical engineers part B-journal of engineering manufacture, Vol. 232, pp. 1182-1192, 2018.
• [12] Sadilek, M., Dubsky, J., Sadilkova, Z., Poruba, Z., Cutting forces during turning with variable depth of cut, Perspectives in Science, Elsevier, 2015.
• [13] Starosta, R., Dyl, T., Obróbka wykańczająca natryskiwanych płomieniowo powłok Ni-Al. Ocena zużycia borazonowych płytek skrawających, Tribologia, Teoria i Praktyka, Nr 4, pp. 245-252, 2011.

Uwagi

Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).