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Possibilities of Bifilm Amount Reduction in Al Castings by Gating System Design Optimization

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EN
Abstrakty
EN
Submitted work deals with the possibilities of reducing reoxidation by improved gating system design. The result of the reoxidation is the of furled oxide layers - bifilms. During experimental works, non-pressurized and naturally pressurized gating systems designs were introduced and evaluated. Mechanical properties, fracture area, hot tearing index, bifilm index and EDX analysis were used during evaluation. Paper aim is also to clarify the reoxidation phenomenon by visualization with the aid of ProCAST numerical simulation software. Achieved results clearly confirmed the positive effect of the naturally pressurized gating system, main emphasis needs to focus on finding the proper way to reduce the melt velocity. By using vortex element extension at the end of the runner was achieved positive results in term of reoxidation suppression.
Twórcy
autor
  • University of Žilina, Faculty of Mechanical Engineering, Department of Technological Engineering, Univerzitná 8215/1, 010 26 Žilina, Slovakia
autor
  • University of Žilina, Faculty of Mechanical Engineering, Department of Technological Engineering, Univerzitná 8215/1, 010 26 Žilina, Slovakia
autor
  • University of Žilina, Faculty of Mechanical Engineering, Department of Technological Engineering, Univerzitná 8215/1, 010 26 Žilina, Slovakia
autor
  • University of Žilina, Faculty of Mechanical Engineering, Department of Technological Engineering, Univerzitná 8215/1, 010 26 Žilina, Slovakia
Bibliografia
  • [1] J. M. Svoboda, R. W. Monroe, C. E. Bates, J. Griffin, TAFS. 95, 187-202 (1987).
  • [2] J. Campbell. Complete casting handbook 2nd edition. Oxford, Elsevier Ltd. (2015)
  • [3] G. Gyarmati, Gy. Fegyverneki, M. Tokár, T. Mende, Int. J. Engineering and Management Sciences 5, 141-153 (2020). DOI: 10.21791/IJEMS.2020.2.18
  • [4] J. Campbell, Invisible Macrodefects in Castings, J. de Physique IV 3, 861-872 (1993). https://doi.org/10.1051/jp4:19937135
  • [5] M. Brůna, D. Bolibruchová, R. Pastirčák, Archives of Foundry Engineering 17, 23-26 (2017). https://doi.org/10.1515/afe-2017-0084
  • [6] A. Sladek, M. Patek, M. Mician, Archives of Metallurgy and Materials 62 (3), 1597-1601 (2017), doi: 10.1515/amm-2017-0244
  • [7] K. Major-Gabrys, Biodegradable materials as foundry moulding sands binders, Metalurgija 54, 3, 591-593 (2015).
  • [8] J. Lago, L. Trško, M. Jambor, F. Nový, O. Bokůvka, M. Mičian, F. Pastorek, Metals 9 (6), 619 (2019), doi: 10.3390/met9060619
  • [9] M. Papanikolaou, E. Pagone, M. Jolly, K. Salonitis, Numerical simulation and evaluation of Campbell running and gating systems, Metals, 10.1, art. no. 68 (2020). DOI.org/10.3390/met10010068
  • [10] D. Dispinar, J. Campbell. Use of bifilm index as an assessment of liquid metal quality, International Journal of Cast Metals Research 19, 1, 5-17 (2006). DOI: 10.1179/136404606225023300
Uwagi
1. This article was made under support of project V-1/0706/18 Concept and realization of modern center of diagnostics and quality control for castings and weldments.
2. Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-151121a3-f332-4dc3-a701-8cf710b865dd
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