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Knowledge base and assumptions for holistic modelling aimed at reducing axial errors of complex machine tools

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The paper presents the idea and need for the holistic modelling of machine tools. The complexity of such modelling is illustrated for a 5-axis machining centre. The need to model errors in the controllable axes of machine tools with rotational and linear motion drives is indicated. The physical dependences having a bearing on the state of deformations produced by temperature and dynamic forces, as well as the assumptions and computational modelsof shift generation in the high-speed bearing sets of spindles, and models of the behaviour of the ball screw are presented. Moreover, the results of experimental studies of the thermal behaviour of linear motor sets and guideways with rolling blocks are reported.
Słowa kluczowe
Rocznik
Strony
7--25
Opis fizyczny
Bibliogr. 24 poz., tab., rys.
Twórcy
  • Institute of Production Engineering and Automation, Wroclaw University of Technology, Poland
autor
  • Institute of Production Engineering and Automation, Wroclaw University of Technology, Poland
Bibliografia
  • [1] JEDRZEJEWSKI J., KWASNY W., 2010, Modelling of angular contact ball bearings and axial displacements for high-speed spindles, CIRP Annals – Manufacturing Technology, 59/1, 377–382.
  • [2] MAYR J., JEDRZEJEWSKI J., UHLMANN E., DONMEZ M.A., KNAPP W., HARTIG F., WENDT K., MORIWAKI T., SHORE P., SCHMITT R., BRECHER C., WURZ T., WEGENER K., 2012, Thermal issues in machine tools, CIRP Annals – Manufacturing Technology, 61/2, 771–791.
  • [3] JEDRZEJEWSKI J., KWASNY W., 2012, Holistic precision error model for 5 axis HSC machining centre with rotating rolling units in direct drives, Procedia CIRP, 4, 125-130.
  • [4] JEDRZEJEWSKI J., KWASNY W., 2012, Integrated modelling of axial motion error sources for 5-axis precision machining centre with direct drives, MM Science Journal, November, 346-351.
  • [5] WU C.-H., KUNG Y.-T., 2003, Thermal analysis for the feed drive system of a CNC machine center, International Journal of Machine Tools & Manufacture, 43, 1521–1528.
  • [6] HEISEL U., KOSCSAK G., STEHLE T., 2006, Thermography-based investigation into thermally induced positioning errors of feed drives by example of a ball screw, CIRP Annals – Manufacturing Technology, 55/1, 423–426.
  • [7] KIM J.-J., JEONG Y.-H., CHO D.-W., 2004, Thermal behaviour of a machine tool equipped with linear motors, International Journal of Machine Tools & Manufacture, 44/7-8, 749–758.
  • [8] YANG H., NI J., 2005, Adaptive model estimation of machine-tool thermal errors based on recursive dynamic modelling strategy, Machine Tools & Manufacture, 45, 1-11.
  • [9] TUREK P., JEDRZEJEWSKI J., MODRZYCKI W., 2010, Methods of machine tool error compensation, Journal of Machine Engineering, 10/4, 5-26.
  • [10] SCHWENKE H., KNAPP W., HAITIEMA H., WECKENMANN A., SHMITT R., DELBRESSINE F., 2008, Geometric error measurement and compensation of machines – An update. CIRP – Manufacturing Technology, 57, 660-675.
  • [11] CREIGHTON E., HONEGGER A., TULSIAN A., MUKHOPADHYAY D., 2010, Analysis of thermal errors in a high-speed micro-milling spindle, International Journal of Machine Tools & Manufacture, 50, 386–393.
  • [12] MEKID S. (editor), JEDRZEJEWSKI J. at al., 2009, Introduction to precision machine design and error assessment, CRC Press, Taylor&Francis Group, ISBN 978-0-8493-7886-7.
  • [13] PALMGREN A., 1964, Grundlagen der Walzlagertechnik, Francklische Verlagshandlung, Stuttgart.
  • [14] JEDRZEJEWSKI J., KWASNY W., STRAUCHOLD S., 1991, Numerical modelling of the thermal behaviour of spindle bearing assemblies for precise machine tools, Proc. of CIRP Conf. on PE&MS, 525-536, ISBN 75618- 0280-3/TH14.
  • [15] BLAZEJEWSKI A., KWASNY W., JEDRZEJEWSKI J., GIM T.-W., 2010, Modelling thermal deformation of tilting rotary table with direct drive system, Journal of Machine Engineering, 10/4, 18-32.
  • [16] LUNDBERG G., 1949, Cylinder compressed between two plane bodies, SKF Reg., 4134.
  • [17] ETEL, Torque Motors Handbook, 2008, Etel Motion Technology, 902/Ver. D.
  • [18] VERL A., FREY S., 2010, Correlation between feed velocity and preloading in ball screw drives, CIRP Annals – Manufacturing Technology, 59/1, 429-432.
  • [19] NSK, Precision machine components, 2002, Catalogue, No.E9008a 2011 Z-9, NSK Motion & Control.
  • [20] HIWIN, Motion control and system technology, 2010, Catalogue, FORM S99TE16-1003, HIWIN Motion Control & Systems, Taiwan.
  • [21] THK, Caged Ball LM Guide, 2007, CATALOG No.356-2E, THK Co., Ltd. Tokyo, Japan.
  • [22] JEDRZEJEWSKI J., KOWAL Z., KWASNY W., MODRZYCKI W., 2004, Hybrid model of high speed machining centre headstock, CIRP Annals – Manufacturing Technology, 53/1, 285–288.
  • [23] WINIARSKI Z., KOWAL Z., KWASNY W., HA J-Y., Thermal model of the spindle drive structure, Journal of Machine Engineering, 10/4, 41–52.
  • [24] JEDRZEJEWSKI J., KOWAL Z., KWASNY W., MODRZYCKI W., 2005, High-speed precise machine tools spindle units improving, Journal of Materials Processing Technology, 162–163, 615–621.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-15054435-d60b-4f3a-bf6d-450e967e4e1d
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