Manufacture of complex shape parts by high‑speed electromagnetic hydraulic forming method

Yan, Ziqin; Xiao, Ang; Zhao, Peng; Cui, Xiaohui; Sun, Xiaoming; Deng, Zanshi

doi:10.1007/s43452-022-00434-4

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Artykuł - szczegóły

Tytuł artykułu

Manufacture of complex shape parts by high‑speed electromagnetic hydraulic forming method

Autorzy

Yan Ziqin , Xiao Ang , Zhao Peng , Cui Xiaohui , Sun Xiaoming , Deng Zanshi

Wybrane pełne teksty z tego czasopisma

http://www.springer.com/journal/43452

Identyfikatory

DOI

10.1007/s43452-022-00434-4

Warianty tytułu

Języki publikacji

Abstrakty

Hydroforming (HF) can precisely control the shape of complex parts and has been widely used in the automotive and aviation fields. However, HF as a low-strain rate process is not conducive to improve the plastic deformation property of materials. Electromagnetic forming (EMF) is a high-speed forming method and can significantly increase the material-forming limit, but possesses poor shape-control ability for complex parts with intricate shapes and curves. In this study, electromagnetic hydraulic forming (EMHF) process was proposed, and the dynamic deformation behaviors of 5052-O aluminum alloy sheet during EMF and EMHF were reported. Compared with EMF, during EMHF the sheet was more closely bonded to the die, and the forming accuracy was higher. Numerical simulation results show that the maximum deformation velocity and the maximum equivalent plastic strain rate of the 5052-O sheet are 93.4 m s⁻¹ and 7329.6 s⁻¹, respectively. The EMHF process can be categorized as a high-strain rate forming method. For EMHF process, the sheet metal with a rounded angle error of 0.3 mm could be obtained. Therefore, EMHF process can improve the plastic deformation capacity of the material and exhibits high forming accuracy.

Słowa kluczowe

electromagnetic forming electromagnetic hydraulic forming numerical simulation precise manufacturing

formowanie elektromagnetyczne symulacja numeryczna produkcja precyzyjna

Wydawca

Springer
Wrocław University of Science and Technology

Czasopismo

Archives of Civil and Mechanical Engineering

Rocznik

2022

Tom

Vol. 22, no. 3

Strony

art. no. e113

Opis fizyczny

Bibliogr. 25 poz., rys., tab., wykr.

Twórcy

autor

Yan Ziqin

College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China

autor

Xiao Ang

College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China

autor

Zhao Peng

College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China

autor

Cui Xiaohui

cuixh622@csu.edu.cn

College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China
Light Alloy Research Institute, Central South University, Changsha 410083, China
State Key Laboratory of High Performance Complex Manufacturing, Central South University, Changsha 410083, People’s Republic of China

autor

Sun Xiaoming

College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China

autor

Deng Zanshi

College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China

Bibliografia

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9. Noh HG, Song WJ, Kang BS, Kim J. Numerical and experimental approach to reduce bouncing effect in electromagnetic forming process using cushion plate. J Mech Sci Technol. 2014;28:3263-71.
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17. Zheng QL, Yu HP. Hyperplasticity mechanism in DP600 sheets during electrohydraulic free Forming. J Mater Process Technol. 2020;279: 116582.
18. Golovashchenko SF, Gillard AJ, Mamutov AV. Formability of dual phase steels in electrohydraulic forming. J Mater Process Technol. 2013;213:1191-212.
19. Bonnen JJ, Golovashchenko SF, Dawson SA, Mamutov AV. Electrode erosion observed in electrohydraulic discharges used in pulsed sheet metal forming. J Mater Eng Perform. 2013;22:3946-58.
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21. Su H. Research on the FLD and uniaxial tensile behaviour of 5A02 Aluminium Alloy Sheet in the Electromagnetic Pulse Forming (Master Thesis). Harbin. 2013.
22. Chen DY, Xu Y, Zhang SH, Ma Y. A novel method to evaluate the high strain rate formability of sheet metals under impact hydroforming. J Mater Process Technol. 2019;287: 116553.
23. Azhari A, Schindler C, Hilbert K. Influence of water jet peening and smoothing on the material surface and properties of stainless steel 304. Surf Coat Technol. 2014;258:1176-82.
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Uwagi

Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023)

Typ dokumentu

Bibliografia

Identyfikator YADDA

bwmeta1.element.baztech-14e460f1-fb81-4eb8-97eb-6c8e6c3283ee