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Influence of Shape of Gating System on Pouring Time and Filling of a Sprue with the Use of MAGMA5 Optimization

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Języki publikacji
EN
Abstrakty
EN
Present hectic times do not allow the foundrymen to test various modifications of gating system in real production due to lack of time and efficiency of production phase. When testing of tens or hundreds of modifications is needed, simulation software MAGMA5 and its optimization procedure comes into place. This article deals with choosing the best design of gating system which will ensure the filling of the sprue as soon as possible together with possible shortening of pouring time on Disamatic line. Soonest filling of the sprue will ensure that no air is entraped in the molten metal which is entering the cavity of the mold and no air bubbles would occur in the final casting after pouring. With this goal achieved, foundry can secure the production of castings. There is a big chance chance to decrease the pouring time of the mold, which will make the production more effective.
Słowa kluczowe
Twórcy
  • Technical University of Kosice, Faculty of Materials, Metallurgy and Recycling, Košice, Slovakia
autor
  • Foundry SEZ Krompachy, S.R.O., Krompachy, Slovakia
  • Technical University of Kosice, Faculty of Materials, Metallurgy and Recycling, Košice, Slovakia
  • Handtmann, S.R.O., Košice, Slovakia
  • Technical University of Kosice, Faculty of Materials, Metallurgy and Recycling, Košice, Slovakia
Bibliografia
  • [1] M. Brůna, D. Bolibruchová, R. Pastirčák, A. Remišová, Gating system design optimization for investment casting process. Journal of Materials Engineering and Performance: Design, Process, Characterization, Evaluation 28 (7), 3887-3893 (2019). DOI: https://doi.org/10.1007/s11665-019-03933-3
  • [2] M. Brůna, M. Galčík, Casting Quality Improvement by Gating System Optimization. Archives of Foundry Engineering 21 (1), 132-136 (2021). DOI: https://doi.org/10.24425/afe.2021.136089
  • [3] B. Siodmok, J. Jezierski, J. Dorula, R. Romelczyk, Impact of sprue base in gating system on quality of filling - The compromise between theory and practice. Archives of Foundry Engineering 18 (3), 167-172 (2018). DOI: https://doi.org/10.24425/123620
  • [4] J. Jezierski, R. Dojka, K. Janerka, Optimizing the gating system for steel castings. Metals 8 (4), 266 (2018). DOI: https://doi.org/10.3390/met8040266
  • [5] E. Foglio, M. Gelfi, A. Pola, S. Goffelli, D. Lusuardi, Fatigue characterization and optimization of the production process of heavy section ductile iron castings. Int. J. Metalcast. 11, 33-43 (2017). DOI: https://doi.org/10.1007/s40962-016-0112-9
  • [6] A. Modaresi, A. Safikhani, A. Noohi, N. Hamidnezhad, S. Maki, Gating system design and simulation of gray iron casting to eliminate oxide layers caused by turbulence. Int. J. Metalcast. 11, 328-339 (2017). DOI: https://doi.org/10.1007/s40962-016-0061-3
  • [7] P. David, J. Massone, R. Boeri, J. Sikora, Gating system design to cast thin wall ductile iron plates. Int. J. Cast Met. Res. 19, 98-109 (2006). DOI: https://doi.org/10.1179/136404605225023171
  • [8] J. Campbell, Crack populations in metals. AIMS Mater. Sci. 3, 1436-1442 (2016). DOI: https://doi.org/10.3934/matersci.2016.4.1436
  • [9] J. Campbell, Melting, remelting, and casting for clean steel. Steel Res. Int. 88, 1-13 (2017). DOI: https://doi.org/10.1002/srin.201600093
  • [10] J. Campbell, The consolidation of metals: The origin of bifilms. J. Mater. Sci. 51, 96-106 (2016). DOI: https://doi.org/10.1007/s10853-015-9399-9
  • [11] J. Campbell, Stop pouring, start casting. Int. J. Metalcast. 6, 7-18 (2012). DOI: https://doi.org/10.1007/BF03355529
  • [12] J. Campbell, Cavitation in liquid and solid metals: Role of Bifilms. Mater. Sci. Technol. 31, 565-572 (2015). DOI: https://doi.org/10.1179/1743284714Y.0000000581
  • [13] J. Campbell, Sixty years of casting research. Metall. Mater. Trans. A, 46A, 4848-4853 (2015). DOI: https://doi.org/10.1007/s11661-015-2955-8
Uwagi
This work was supported by the Slovak Research and Development agency under the contract no. VEGA 1/0759/21
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-11d34bad-cd46-407b-8b73-812a18044026
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