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Optimizing plant's maintenance cost using strategic switching approach

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Treść / Zawartość
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Inadequate supply of public electricity in Nigeria has affected the productivity of many manufacturing industries. Electric generating plant is being used as a standby supplement to public electricity at outage hours. The high cost of running and maintenance of this generating plant has adversely affected the sustainability of the industry. A maintenance strategic switching approach was developed to minimize the cost of running the electric generating plant in the industries. Maintenance strategic switching and cost control parameters are preventive, repair/corrective and replacement. The maintenance cycle for each of the components served as tool for the determination of cumulative sum of maintenance cost from which the minimum cost schedule was selected. Data collected on power machinery from a water generating company was used to test the model. The least probability of failure (non-progressive deterioration) for components was recommended for adoption. There was a significant saving in maintenance cost of components under the non-progressive deterioration. In the 750 schedule, while the cost of maintenance with progressive deterioration was N149, 677, that of non-progressive, least failure probability was N75, 960.35 with savings of 49.25% over the former. Therefore, most economic schedule was 750 cycles. This scheme predicted for the organization the optimal maintenance strategy to utilize.
Słowa kluczowe
Rocznik
Strony
193--212
Opis fizyczny
Bibliogr. 26 poz.
Twórcy
autor
  • Department of Mechanical Engineering, Federal University of Technology, P.M.B. 704, Akure, Ondo State, 34001, Nigeria
Bibliografia
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  • 2. Ashayeri, J. Teelen, A. and Selen, W. (1996). "A Production and Maintenance Model for the Process Industry". International Journal of Production Research, Vol. 34 No. 12,, pp. 3311-26.
  • 3. Austin, M.L., Burns J.R. (1985). "Management Science and Aid for Managerial Design Making". Macmillan Publishing Company, New York.
  • 4. Ballal, O., and Lewis, F. (2009). "Condition-Based Maintenance Using Dynamic Decisions by Petri Nets and Dempster-Shafer Theory: a Matrix-based Approach". Transaction of the Institute of Measurement and Control, Vol. 31, No. 3-4, pp. 323-340.
  • 5. Basu, P.B. (1989). "Operation Research for Engineers". Oxford and IBH Publishing Company Ltd, New Delhi.
  • 6. Corder, A.S. (1976). "Maintenance Management Techniques". McGraw-Hill, Maidenhead.
  • 7. Denbow, N. (2009). "Outsourcing: Condition monitoring: Outsourcing Support for Engineers Process Engineering". Vol. 90 , No. 4, pp. 27-28.
  • 8. Denkena, B., Mohring, H.C., Blumel, p., Robbing, J., Pruschek, P. (2009). "Condition- Based Maintenance Planning". (Zustandsorientierte Instandhaltungsplanung and Steuerung) VDI Berichte (2065). pp. 225-236.
  • 9. Dunlop, C.L. (1990) . "A Practical Guild to Maintenance Engineering". Butterworth & CO (Publishes) Ltd, International Edition.
  • 10. Eti, M.N., and Emovon, I. (2005). "Strategic Dimensions of Maintenance Management". Comp. of Engineering Monograph (CEM). Vol.2, No.3. pp. 17-27.
  • 11. Gertsbakh, I.B. (1977). "Models of Preventive Maintenance". Prentice hall, North-Holland, Amsterdam.
  • 12. Grant, I.E., and Eugene, L. (1989). "Handbook of Industrial Engineering and Management". Prentice-Hall of India Private Ltd., New Delhi.
  • 13. Hans, L. (1999). "Management of Industrial Maintenance-Economic Evaluation of Maintenance Policies". International Journal of Operations and Production Management, Vol. 19 Issue: 7, pp 716-737.
  • 14. Harvey, M.W. (1989). "Application to Management Decision". Prentice Hall, India
  • 15. Lawal, Y.O. (2000). "Maintenance Culture: The Nigerian Situation". Nigerian Journal of Engineering Management, (NJEM), Vol. 1, No. 4. PP. 38-43.
  • 16. Levin, R.L., Rubin, D.S., Simpson, J.P., and Gardener, E.S. (1989). "Quantitative approach to management". McGraw-Hill Book Company, new York.
  • 17. Li, Y.G., and Nilkitsaranont, P.(2009). "Gas Turbine Performance Prognostic for Condition-Based Maintenance" Applied Energy, Vol. 86, No. 10, pp. 2152-2161
  • 18. Martand, T.T. (2007). " Production Management". S.Chand & Company Ltd.
  • 19. Okah-Avae, B.E. (1996). "The Science of Industrial Machinery and System Maintenance". Spectrum Book Ltd. Nigeria
  • 20. Okoli, J.U., and Akhighemidu, C.O. (2003). "Failure Prevention Strategies in Pipeline Operations in the Niger Delta Area of Nigeria". Nig. Journal Ind. and System Studies, Vol.2, No. 2. pp. 61-66.
  • 21. Pradhan, M.K., and Bhol, J.P. (2006). "Trend and Perspectives in Industrial Maintenance Management Technical Proceeding of National Symposium on recent Development in Industrial Maintenance Management". Aril 22nd, 2006 SIET, Dhenkanal, pp. 27¬35.
  • 22. Preinreich, G. (1990). "The Economic Life of Industrial Equipment". Econometrical Journal, Vol. 8, pp. 12-44.
  • 23. Shepard, R.N. (2001). "On subjectively optimum selection among multi-attribute alternatives", in M.W. Shelly and G.L. Bryan, eds.; Human Judgment and Optimality, pp 279-280, Wiley, New York.
  • 24. Taha, H.A. (2008). "Operations Research: an Introduction". Prentice-Hall of India Private Ltd, New Delhi.
  • 25. Tiwari R. and Seppala, J. (2009). "Effective maintenance: Asset monitoring for a Low- voltage Integrated Motor Control System (IMCS): A case study". ABB Review, Vol. 1, pp. 20-25
  • 26. Wheelwright, S.C. (2008). "Manufacturing strategy: defining the missing link". Strategic Managerial Journal, Vol. 5, pp 71-91.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-1152f52f-f1de-4cec-9bf4-22957c8d129d
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