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Parameters optimization of MAG welding for enhancing the mechanical properties and buckling behaviour of welded steel

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The influence of metal active gas welding variables, including current, wire feeding speed and gas flow rate on the ultimate tensile strength and critical buckling load of steel (St.24) and the optimized welding conditions were discussed. Design/methodology/approach: The experimental steps are firstly designing the experiments, secondly conducting the mechanical tests, thirdly analysing the results through Minitab 16 and finally determining the optimum welding parameters. Confirmation tests of the optimized variables were validated. Findings: ANOVA approach manifested that the significant effect of welding variable on the tensile strength was the gas flow rate, while the current was on the critical buckling load. The results are confirmed and given the optimum values. Research limitations/implications: The influence of MAG welding variables (current, wire feeding speed and gas flow rate) on the tensile and buckling strengths of steel will be investigated in order to avoid the failure of many welded assemblies in the structures due to the buckling, in addition to reduce the requirement of long time and high cost to produce such assemblies. Therefore, it is necessary to find a solution to encounter the difficulties in their welding process. Practical implications: The major challenge was how to reduce the time and cost beside gaining the optimum properties through the designed experiments. Originality/value: The results may be helpful to design any welded joints in machine frames, structural steel connections and crane structures at the optimum condition.
Rocznik
Strony
5--13
Opis fizyczny
Bibliogr. 21 poz., rys., tab.
Twórcy
autor
  • Mechanical Engineering Department, University of Technology-Iraq, Baghdad, Iraq
  • Mechanical Engineering Department, University of Technology-Iraq, Baghdad, Iraq
Bibliografia
  • [1] S.S. Kulkarni, S.R. Joshi, J.P. Ganjigatti, A review on Effect of welding parameters on mechanical properties for Aluminum alloys using MIG welding, International Journal of Latest Trends in Engineering and Technology (IJLTET) 4/1 (2014) 224-227.
  • [2] D.B. Holliday, Gas-Metal Arc Welding, in: D.L. Olson, T.A. Siewert, S. Liu, G.R. Edwards (Eds.), ASM Handbook Volume 6: Welding, Brazing, and Soldering, ASM International, USA, 1993, 569-581.
  • [3] U. Khan, N.Z. Khan, J. Gulati, Ultrasonic welding of Bi-Metals: Optimizing process parameters for maximum tensile-shear strength and plasticity welds, Procedia Engineering 173 (2017) 1447-1454. DOI: https://doi.org/10.1016/j.proeng.2016.12.210
  • [4] P.G. Ahire, U.S. Patil, M.S. Kadam, Genetic Algorithm based optimization of the process parameters for manual metal arc welding of dissimilar metal joint, Procedia Manufacturing 20 (2018) 106-112. DOI: https://doi.org/10.1016/j.promfg.2018.02.015
  • [5] N. Ghosh, P.K. Pal, G. Nandi, Parametric optimization of MIG welding on 316L austenitic stainless steel by Taguchi method, Archives of Materials Science and Engineering 79/1 (2016) 27-36. DOI: https://doi.org/10.5604/18972764.1227660
  • [6] H.S. Neamah, Studying of Heat Treatment Influence on Mechanical Behavior of AA6061-T6 by Desirability Function Analysis Approach, Engineering and Technology Journal 36A/4 (2018) (368-372). DOI: http://dx.doi.org/10.30684/etj.36.4A.2
  • [7] R.A. Mohammed Study of some Mechanical Properties and Erosive Behavior by Taguchi Method for Hybrid Nano Composites, Engineering and Technology Journal 36A/4 (2018) 471-479. DOI: http://dx.doi.org/10.30684/etj.36.4A.15
  • [8] M. Manjaiah, R.F. Laubscher, A. Kumar, S. Basavarajappa, Parametric optimization of MRR and surface roughness in wire electro discharge machining (WEDM) of D2 steel using Taguchi-based utility approach, International Journal of Mechanical and Materials Engineering 11 (2016) 7. DOI: https://doi.org/10.1186/s40712-016-0060-4
  • [9] I.A. Ibrahim, S.A. Mohamat, A. Amir, A. Ghalib, The Effect of Gas Metal Arc Welding (GMAW) processes on different welding parameters, Procedia Engineering 41 (2012) 1502-1506. DOI: https://doi.org/10.1016/j.proeng.2012.07.342
  • [10] A.A. Shukla, V.S. Joshi, A. Chel, B.A. Shukla, Analysis of Shielded metal arc welding parameter on Depth of Penetration on AISI 1020 plates using Response surface methodology, Procedia Manufacturing 20 (2018) 239-246. DOI: https://doi.org/10.1016/j.promfg.2018.02.035
  • [11] M. Muthukumar, P. Sundararaj, Characterisation of microstructure, mechanical and corrosion properties of pulsed MIG welded modified P91 steel weld metal, IOP Conference Series: Materials Science and Engineering 314 (2018) 012015. DOI: https://doi.org/10.1088/1757-899X/314/1/012015
  • [12] S.A. Swami, S.M. Jadhav, A. Deshpande, Influence of MIG welding process parameters on tensile properties of mild steel, EJERS: European Journal of Engineering Research and Science 1/2 (2016) 1-5.
  • [13] M. Clarin, High Strength Steel Local Buckling and Residual Stresses, Licentiate Thesis, Luleå University of Technology, Department of Civil and Environmental Engineering, Division of Structural Engineering - Steel Structures, 2004.
  • [14] H. Abrha, Analysis and Optimization of MAG welding Parameters Using Genetic Algorithm, M.Sc. Thesis, Ethiopian Institute of Technology – Mekelle (EiT-M), School of Mechanical and Industrial Engineering, Mekelle University, Mekelle, Ethiopia, 2015.
  • [15] T.P. Bagchi, Taguchi Methods Explained Practical steps to robust design, Prentice-Hall of India, New Delhi, 1993.
  • [16] V. Subravel, G. Padmanaban, V. Balasubramanian, Effect of welding speed on microstructural characteristics and tensile properties of GTA welded AZ31B magnesium alloy, Transactions of Nonferrous Metals Society of China 24/9 (2014) 2776-2784. DOI: https://doi.org/10.1016/S1003-6326(14)63409-9
  • [17] O.S. Muhammed, H.R. Saleh, H.L. Alwan, Using of Taguchi Method to Optimize the Casting of Al-Si/Al2O3 Composites, Engineering and Technology Journal 27/6 (2009) 1143-1150.
  • [18] S.I. Talabi, O.B. Owolabi, J.A. Adebisi, T. Yahaya, Effect of Welding Variables on Mechanical Properties of Low Carbon Steel Welded Joint, Advances in Production Engineering and Management 9/4 (2014) 181-186. DOI: https://doi.org/10.14743/apem2014.4.186
  • [19] O.I. Balyts’kyi, I. F. Kostyuk, Strength of welded joints of Cr-Mn steels with elevated content of nitrogen in hydrogen-containing media, Materials Science 45/1 (2009) 97-107. DOI: https://doi.org/10.1007/s11003-009-9166-7
  • [20] S.A. Rizvi, S.P. Tewari, Effect of the Shielding Gas Flow Rate on Mechanical Properties and Microstructure of Structural Steel (IS2062) Welds, Mechanics and Mechanical Engineering 21/4 (2017) 971-984.
  • [21] G. Rambabu, D. Balaji Naik, C.H. Venkata Rao, K. Srinivasa Rao, G. Madhusudan Reddy, Optimization of friction stir welding parameters for improved corrosion resistance of AA2219 aluminum alloy joints, Defence Technology 11/4 (2015) 330-337. DOI: https://doi.org/10.1016/j.dt.2015.05.003
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-10d6ccd6-ae4e-48ec-a7a5-9f718bec5bc3
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