PL EN


Preferencje help
Widoczny [Schowaj] Abstrakt
Liczba wyników
Tytuł artykułu

Friction spot lap joining of aluminum alloy AA6061 to pre-holed and threaded carbon steel AISI 1006

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This work addresses to joining aluminum alloy AA6061 to carbon steel AISI 1006 sheets using the friction spot joining technique. The steel sheets were pre-holed and threaded with an internal M6 thread. The joining process was carried out by extruding the aluminum through the steel hole and thread using a rotating tool with friction between the tool and aluminum. Three process parameters were used: pre-heating time, rotating speed and plunging depth of the tool, with four levels for each parameter. The results indicated that the two materials joined by a micro-scale mechanical interlock at an interface line of a width ranged between 0.7 to ~ 2.5 mm. The joint’s shear force reached a minimum and maximum value of 2000 and 2500 N, respectively. The plunging depth was the most effective factor affecting the amount of the extruded aluminum and the joint’s shear force.
Rocznik
Strony
67--77
Opis fizyczny
Bibliogr. 26 poz., rys., tab., wykr.
Twórcy
  • Engineering Technical College - Baghdad, Middle Technical University, Baghdad, IRAQ
  • Engineering Technical College - Baghdad, Middle Technical University, Baghdad, IRAQ
autor
  • Engineering Technical College - Baghdad, Middle Technical University, Baghdad, IRAQ
Bibliografia
  • [1] Amancio Filho S.T. and Blaga L.A. (Eds.) (2018): Joining of Polymer-Metal Hybrid Structures: Principles and Applications.– John Wiley & Sons.
  • [2] Abdullah I.T., Ridha M.H., Barrak O.S., Hussein S.K. and Hussein A.K. (2021): Joining of Aa1050 sheets via two stages of friction spot technique.– Journal of Mechanical Engineering Research and Developments, vol.44, No.4, pp.305-317.
  • [3] Huang J., He J., Yu X., Li C. and Fan, D. (2017): The study of mechanical strength for fusion-brazed butt joint between aluminum alloy and galvanized steel by arc-assisted laser welding.– Journal of Manufacturing Processes, vol.25, pp.126-133, https://doi.org/10.1016/j.jmapro.2016.11.014.
  • [4] Liu X., Lan S. and Ni J. (2014): Analysis of process parameters effects on friction stir welding of dissimilar aluminum alloy to advanced high strength steel.– Materials & Design, vol.59, pp.50-62, https://doi.org/10.1016/j.matdes.2014.02.003.
  • [5] Cao R., Yu G., Chen J.H. and Wang P.C. (2013): Cold metal transfer joining aluminum alloys-to-galvanized mild steel.– Journal of Materials Processing Technology, vol.213, No.10, pp.1753-1763, https://doi.org/10.1016/j.jmatprotec.2013.04.004.
  • [6] Howlader M.M.R., Kaga T. and Suga T. (2010): Investigation of bonding strength and sealing behavior of aluminum/stainless steel bonded at room temperature.– Vacuum, vol.84, No.11, pp.1334-1340, https://doi.org/10.1016/j.vacuum.2010.02.014.
  • [7] Lu Y., Mayton E., Song H., Kimchi M. and Zhang W. (2019): Dissimilar metal joining of aluminum to steel by ultrasonic plus resistance spot welding-microstructure and mechanical properties.– Materials & Design, vol.165, p.11, https://doi.org/10.1016/j.matdes.2019.107585.
  • [8] Chen S., Huang J., Ma K., Zhao X., and Vivek A. (2014): Microstructures and mechanical properties of laser penetration welding joint with/without Ni-foil in an overlap steel-on-aluminum configuration.– Metallurgical and Materials Transactions A, vol.45, No.7, pp.3064-3073, https://doi.org/10.1007/s11661-014-2241-1.
  • [9] Kong J. H., Okumiya M., Tsunekawa Y., Yun K.Y., Kim S.G. and Yoshida M. (2014): A novel bonding method of pure aluminum and SUS304 stainless steel using barrel nitriding.– Metallurgical and Materials Transactions A, vol.45, No.10, pp.4443-4453, https://doi.org/10.1007/s11661-014-2380-4.
  • [10] Matsuda T., Adachi H., Sano T., Yoshida R., Hori H., Ono S. and Hirose A. (2019): High-frequency linear friction welding of aluminum alloys to stainless steel.– Journal of Materials Processing Technology, vol.269, pp.45-51, https://doi.org/10.1016/j.jmatprotec.2019.01.023.
  • [11] Li S., Chen Y., Kang J., Amirkhiz B.S., and Nadeau F. (2019): Friction stir lap welding of aluminum alloy to advanced high strength steel using a cold-spray deposition as an interlayer.– Materials Letters, vol.239, pp.212-215, https://doi.org/10.1016/j.matlet.2018.12.060.
  • [12] Shen Z., Ding Y., Chen J., Amirkhiz B.S., Wen J.Z., Fu L. and Gerlich A.P. (2019): Interfacial bonding mechanism in Al/coated steel dissimilar refill friction stir spot welds.– Journal of Materials Science & Technology, vol.35, No.6, pp.1027-1038, https://doi.org/10.1016/j.jmst.2019.01.001.
  • [13] Leitao C., Arruti E., Aldanondo E. and Rodrigues D.M. (2016): Aluminium-steel lap joining by multipass friction stir welding.– Materials & Design, vol.106, pp.153-160, https://doi.org/10.1016/j.matdes.2016.05.101.
  • [14] Oliveira J.P., Ponder K., Brizes E., Abke T., Edwards P. and Ramirez A.J. (2019): Combining resistance spot welding and friction element welding for dissimilar joining of aluminum to high strength steels.– Journal of Materials Processing Technology, vol.273, p.10, https://doi.org/10.1016/j.jmatprotec.2019.04.018.
  • [15] Abdullah I.T. and Hussein S.K. (2018): Improving the joint strength of the friction stir spot welding of carbon steel and copper using the design of experiments method.– Multidiscipline Modelling in Materials and Structures, vol.14, pp.908-922, https://doi.org/10.1108/MMMS-02-2018-0025.
  • [16] Fereiduni E., Movahedi M. and Kokabi A.H. (2015): Aluminum/steel joints made by an alternative friction stir spot welding process.– Journal of Materials Processing Technology, vol.224, pp.1-10, https://doi.org/10.1016/j.jmatprotec.2015.04.028.
  • [17] Piccini J.M. and Svoboda H.G. (2015): Effect of pin length on Friction Stir Spot Welding (FSSW) of dissimilar aluminum-steel joints.– Procedia Materials Science, vol.9, pp.504-513, https://doi.org/10.1016/j.mspro.2015.05.023 .
  • [18] Dong H., Chen S., Song Y., Guo X., Zhang X. and Sun Z. (2016): Refilled friction stir spot welding of aluminum alloy to galvanized steel sheets.– Materials & Design, vol.94, pp.457-466, https://doi.org/10.1016/j.matdes.2016.01.066.
  • [19] Ghatei-Kalashami A., Zhang S., Shojaee M., Midawi A.R.H., Goodwin F. and Zhou N.Y. (2022): Failure behavior of resistance spot welded advanced high strength steel: The role of surface condition and initial microstructure.– Journal of Materials Processing Technology, vol.299, p.14, https://doi.org/10.1016/j.jmatprotec.2021.117370.
  • [20] Sun D., Zhang Y., Liu Y., Gu X. and Li H. (2016): Microstructures and mechanical properties of resistance spot welded joints of 16Mn steel and 6063-T6 aluminum alloy with different electrodes.– Materials & Design, vol.109, pp.596-608, https://doi.org/10.1016/j.matdes.2016.07.076.
  • [21] Chen N., Wang H.P., Carlson B.E., Sigler D.R. and Wang M. (2017): Fracture mechanisms of Al/steel resistance spot welds in lap shear test.– Journal of Materials Processing Technology, vol.243, pp.347-354, https://doi.org/10.1016/j.jmatprotec.2016.12.015.
  • [22] Chen N., Wang M., Wang H.P., Wan Z. and Carlson B.E. (2018): Microstructural and mechanical evolution of Al/steel interface with Fe2Al5 growth in resistance spot welding of aluminum to steel.– Journal of Manufacturing Processes, vol.34, pp.424-434, https://doi.org/10.1016/j.jmapro.2018.06.024.
  • [23] Hussein S.K., Abdullah I.T. and Hussein A.K. (2019): Spot lap joining of AA5052 to AISI 1006 by aluminium extrusion via friction forming technique.– Multidiscipline Modelling in Materials and Structures, vol.15, pp. 1337-1351, https://doi.org/10.1108/MMMS-04-2019-0082.
  • [24] Kumar K.A. (2021): Effect of tool plunge depth (TPD) on the microstructure and mechanical properties of FSW dissimilar joints reinforced with SiC nano particles.– Materials Today: Proceedings, p.6, https://doi.org/10.1016/j.matpr.2021.09.056.
  • [25] Yu J., Zhao G., Cui W., Zhang C. and Chen L. (2017): Microstructural evolution and mechanical properties of welding seams in aluminum alloy profiles extruded by a porthole die under different billet heating temperatures and extrusion speeds.– Journal of Materials Processing Technology, vol.247, pp.214-222, https://doi.org/10.1016/j.jmatprotec.2017.04.030.
  • [26] Bergh T., Sandnes L., Johnstone D.N., Grong Ø., Berto F., Holmestad R., Midgley P.A. and Vullum P.E. (2021): Microstructural and mechanical characterisation of a second generation hybrid metal extrusion & bonding aluminium-steel butt joint.– Materials Characterization, vol.173, p.13, https://doi.org/10.1016/j.matchar.2020.110761.
Uwagi
PL
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-107fe6e1-f9e7-4308-9723-318ae772f497
JavaScript jest wyłączony w Twojej przeglądarce internetowej. Włącz go, a następnie odśwież stronę, aby móc w pełni z niej korzystać.