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High tin bronze alloy (Cu>17wt.%Sn) is commonly as raw material to fabricate musical instruments. Gamelan musical instruments in Indonesia are produced using tin bronze alloy raw materials. The tin bronze alloy used by each gamelan craftsman has a different tin composition, generally in the range of Cu(20-24) wt.% Sn. This study aims to investigate the effect of microstructure, density, and mechanical properties of Cu(20-24)wt.%Sn against the acoustic properties processed by the sand casting method. The material is melted in a crucible furnace until it reaches a pouring temperature of 1100ºC by the sand casting method. The specimens were subjected to microstructure observations, density and porosity as well as mechanical properties testing including tensile strength, bending strength, hardness, and modulus of elasticity. Mechanical properties data then used to calculate several parameters of acoustic properties including speed of sound (c), impedance (z) and radiation coefficient (R). Processes simulation using Finite Element Analysis (FEA) and Experiment Method Analysis (EMA) were carried out to determine acoustic properties including sound intensity, natural frequency and damping capacity. The experimental result shows that the increase in tin composition in Cu(20-24) wt.% Sn changed the microstructure of coarse grains into dendrite-columned fine grains. Physical properties of density decrease, while porosity increases. Mechanical properties including tensile strength, modulus of elasticity, and bending strength decreased, while the hardness of the alloy increases. The calculation of acoustic parameters such as the speed of sound (c), impedance (z) and radiation coefficient (R) has decreased. Moreover, sound intensity (dB), natural frequency (Hz) and damping capacity also decrease with increasing tin composition. Hence, tin bronze alloy Cu20wt.%Sn is the recommended raw material for the manufacture of gamelan instruments through the sand casting method.
Czasopismo
Rocznik
Tom
Strony
137--145
Opis fizyczny
Bibliogr. 24 poz., rys., tab., wykr.
Twórcy
autor
- Universitas Gadjah Mada, Yogyakarta, Indonesia
- Universitas Muria Kudus, Kudus, Indonesia
autor
- Universitas Gadjah Mada, Yogyakarta, Indonesia
autor
- Universitas Gadjah Mada, Yogyakarta, Indonesia
autor
- Universitas Gadjah Mada, Yogyakarta, Indonesia
Bibliografia
- [1] Sumarsam. (2002). Introduction to Javanese gamelan (Javanese gamelan-beginners). Wesleyan University. Middletown.
- [2] Sutton, R.A. (2007). Gamelan: The Traditional Sounds of Indonesia (review). Asian Music. 38(1), 142-144.
- [3] Suyanto, Tjokronegoro H.A, Merthayasa I.G.N. & Supanggah R. (2015). Acoustic parameter for javanese gamelan performance in pendopo mangkunegaran Surakarta. Procedia – Social and Behavioral Sciences. 184. 322-327.
- [4] Goodway, M. (1992). Metals of music. Materials Characterization. 29. 177-184.
- [5] Audy, J. & Audy, K. (2008). Analysis of bell materials: Tin bronzes. China Foundry. 5(3). 199-204.
- [6] Debut, V. Carvalho, M. Figueiredo, E. Antunes, J. & Silva, R. (2016). The sound of bronze: Virtual resurrection of a broken medieval bell. Journal of Cultural Heritage. 19. 544-554.
- [7] Sugita, I.K.G. Soekrisno, R. Miasa, I.M. & Suyitno. (2011). Mechanical and damping properties of silicon bronze alloys for music applications. International Journal of Engineering &. Technology. 11(6). 81-85.
- [8] Sugita, I.K.G. Soekrisno, R. & Miasa, I.M. (2011). The effect of annealing temperature on damping capacity of the bronze 20 % Sn alloy. International Journal of Mechanical & Mechatronics Engineering. IJMME-IJENS. 11(4).1-5.
- [9] Slamet, S. Suyitno, & Kusumaningtyas, I. (2019). Effect of composition and pouring temperature of Cu (20-24) wt.% Sn by sand casting on fluidity and Mechanical Properties, Journal of Mechanical Engineering and Science. 13(4), 6022-6035.
- [10] Sugita, I.K.G. & Miasa, I.M. (2013). Feasibility Study On The Use Of Silicon-Bronze Alloys As An Alternative Material For Balinese Musical Instruments. 20th International Congress on Sound & Vibration; 7-11 July 2013.1-5. Bangkok, Thailand
- [11] Prayoga, B.T. Suyitno, Dharmastiti, R. & Akbar, F. (2018). Microstructural characterization, defect, and hardness of titanium femoral knee joint produced using vertical centrifugal investment casting. Journal of Mechanical Science and Technology.32(1).149-156.
- [12] Salonitis, K. Jolly, M. & Zeng, B. (2017). Simulation-based energy and resource-efficient casting process chain selection : A case study. Procedia Manufacturing. 8. 67-74.
- [13] Wegst, U.G. (2006). Wood For Sound. American Journal of Botany. 93.1439-1448.
- [14] Adams, R. D. & Fox, M.A.O. (1973). Correlation of the damping capacity of cast iron with its mechanical properties and microstructure. Journal of Mechanical Engineering Science. 15(2). 81-94.
- [15] Grafov, B.M. (1994). The archimedes law and electrocapillarity. Electrochimica Acta. 39. 467-469.
- [16] ASTM. (2015). Standard test methods for bend testing of material for ductility.1.1-10.
- [17] Sutiyoko & Suyitno. (2012). Effect of pouring temperature and casting thickness on fluidity, porosity and surface roughness in lost foam casting of gray cast iron. Procedia Engineering. 50. 88-94.
- [18] Halvaee, A. & Talebi, A. (2001). Effect of process variables on microstructure and segregation in the centrifugal casting of C92200 alloy. Journal of Materials Processing Technology. 118, 123-127.
- [19] Sutiyoko. Suyitno. & Mahardika. M. (2016). Effect of gating system on porosity and surface roughness of femoral stem in centrifugal casting. Adv. Sci. Technol. Soc. AIP Conference Proceedings. 1755, 1-6.
- [20] Sulaiman, S. & Hamouda, A.M.S. (2004). Modeling and experimental investigation of the solidification process in sand casting. Journal of Materials Processing Technology. 156, 1723-1726.
- [21] Nadolski, M. (2017). The Evaluation of Mechanical Properties of High-tin Bronzes. Archives of Foundry Engineering. 17(1), 127-130.
- [22] Nimbulkar, S.L. & Dalu. R.S. (2016). Design optimization of gating and feeding system through simulation technique for sand casting of wear plate. Perspectives in Science. 8.39-42.
- [23] Singh, R. & Singh, S. (2013). Effect of process parameters on surface hardness, dimensional accuracy, and surface roughness of investment cast components; Journal of Mechanical Science and Technology. 27(1), 191-197.
- [24] Bartocha, D. & Baron, C. (2016). Influence of Tin-bronze melting and pouring parameters on its properties and bells ’ tone. Archives of Foundry Engineering. 16(4), 17-22.
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-103ec5b4-8926-4389-98a6-28eb5712fa83