Application of lean and six sigma methodology in improving of production processes

• Autorzy: Ćwikła G. , Grabowik C. , Kalinowski K. , Janik W.
• Języki publikacji: EN

Abstrakty

EN

This paper describes example of LEAN and SIX SIGMA methodology application in order to improve production processes. The aim of the study was to improve the production processes of wire sheaves for electrical installations of cars and agricultural machinery. The main problem was the high production costs and long lead times of technological process in case of the prototypes and sheaves produced in small series. Significant number of manufacturing defects has also been a problem. The analysis carried out in accordance with the methodology DMAIC and SIX SIGMA allowed identification of the main problems and development of solutions. As a result of the work proper solutions has been developed and implemented to streamline the production processes, as well as improve the quality and efficiency of the production system in the studied area.

Słowa kluczowe

EN

Lean methodology; Six Sigma methodology; production process; electrical installation; DMAIC

PL

metodologia Lean; metodologia Six Sigma; proces produkcyjny; instalacja elektryczna; DMAIC

• Wydawca: Instytut Automatyzacji Procesów Technologicznych i Zintegrowanych Systemów Wytwarzania Politechniki Śląskiej
• Czasopismo: Selected Engineering Problems
• Rocznik: 2014
• Tom: nr 5
• Strony: 21--26
• Opis fizyczny: Bibliogr. 4 poz.

Twórcy

autor

Ćwikła G.

• Institute of Engineering Processes Automation and Integrated Manufacturing Systems, Faculty of Mechanical Engineering, Silesian University of Technology, Gliwice

autor

Grabowik C.

• Institute of Engineering Processes Automation and Integrated Manufacturing Systems, Faculty of Mechanical Engineering, Silesian University of Technology, Gliwice

autor

Kalinowski K.

• Institute of Engineering Processes Automation and Integrated Manufacturing Systems, Faculty of Mechanical Engineering, Silesian University of Technology, Gliwice

autor

Janik W.

• Institute of Engineering Processes Automation and Integrated Manufacturing Systems, Faculty of Mechanical Engineering, Silesian University of Technology, Gliwice

Bibliografia

• 1. Chunho Kim, Baldwin, D.F.: Design guidelines to implement Six Sigma in assembly process yield of area array solder interconnect packages. Electronic Components and Technology Conference, 2002, Proceedings. 52nd, pp. 1560-1568.
• 2. Law, R.C., Li Zhang, Beh, H.Y., Kmetec, J., Wall, F., Chan, C.E., Koay, H.K.: Six sigma methodology in improving assembly yield of high-power and high-brightness light-emitting diodes packages for automotive Applications. Electronic Manufacturing Technology Symposium, 2008, 33rd IEEE/CPMT International, pp. 1-7.
• 3. Pater K.: Doskonalenie procesów produkcyjnych na przykładzie zakładu produkującego wiązki do samochodowej instalacji elektrycznej [in Polish:] Improvement of production processes on the example of a plant producing a sheaves for the car electrical system. Praca dyplomowa magisterska (Master Thesis). Politechnika Śląska, Wydział Mechaniczny Technologiczny, Gliwice 2014.
• 4. Zymonik Z., Hamrol A., Grudowski P.: Zarządzanie jako ci i bezpieczeństwem [in Polish:] Quality and work safety managemant. PWE, Warszawa, 2013.