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Experimental studies on ultrasonically assisted friction stir spot welding of AA6061

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The present study introduces a new combination of two separate welding processes, i.e. friction stir spot welding (FSSW) and ultrasonic welding (USW). Here, in order to improve the weld quality, the friction stir spot welding is assisted by ultrasonic vibration of tool. To systematically analyze effect of process factors such as US vibration, tool rotary speed, tool plunge depth and dwell time on lap shear force and hardness, a L18 orthogonal array from Taguchi design of experiments is developed. Effects of process factors on responses were studied along with their percentage of contribution which was determined through analysis of variances. Results indicated that US vibration is a significant factor having positive influence on lap shear force and hardness. Next to the vibration, tool rotary speed, dwell time and plunge depth are also the important factors which affects mechanical properties significantly. Optimization of process factors by grey relational analysis showed that applying US vibration and selections of 1200 RPM tool rotary speed, 6 mm plunge depth and 6 s dwell time causes the highest value of grey relational grade and guarantee maximum lap shear force as well as maximum hardness.
Rocznik
Strony
335--346
Opis fizyczny
Bibliogr. 18 poz., rys., tab., wykr.
Twórcy
  • Department of Mechanical Engineering, Sari Branch, Islamic Azad University, Sari, Iran
autor
  • Department of Mechanical Engineering, Sari Branch, Islamic Azad University, Sari, Iran
  • Department of Mechanical Engineering, Dezful Branch, Islamic Azad University, Dezful, Iran
autor
  • Department of Mechanical Engineering, Babol University of Technology, Babol, Iran
Bibliografia
  • [1] F.G. Armao, R.S. Long, Joining techniques for aluminum castings, extrusions and sheet, in: Winter EFM Conf., 1992.
  • [2] T. Iwashita, Method and apparatus for joining, US Patent 6,601,751 B2, 2003.
  • [3] R. Sakano, K. Murakami, K. Yamashita, T. Hyoe, M. Fujimoto, M. Inuzuka, U. Nagao, H. Kashiki, Development of spot FSW robot system for automobile body members, in: Proceedings of the Third International Symposium of Friction Stir Welding, Kobe, Japan, 27–28 September, 2001.
  • [4] S. Sakaguchi, Resistant spot welding of aluminum alloy, Journal of Light Metal Welding and Construction 17 (3) (1979) 126–134 (in Japanese).
  • [5] D. Wang, S. Liu, Z. Cao, Study of friction stir welding of aluminum, Journal of Materials Science 39 (2004) 1689–1693.
  • [6] T.Y. Pan, A. Joaquin, D.E. Wilkosz, L. Reatherford, J.M. Nicholson, Z. Feng, M.L. Santella, Spot friction welding for sheet aluminum joining, in: 5th International Symposium on Friction Stir Welding, The Welding Institute, Metz, France, 2004, paper no. 11A-1.
  • [7] S.G. Arul, T. Pan, P.C. Lin, J. Pan, Z. Feng, M.L. Santella, Friction Spot Joining of an Extruded Al–Mg–Si Alloy, SAE International, Warrendale, PA, 2005.
  • [8] D. Mitlin, V. Radmilovic, T. Pan, J. Chen, Z. Feng, M.L. Santella, Structure properties relations in spot friction welded (also known as friction stir spot welded) 6111 aluminum, Materials Science and Engineering A 441 (2006) 79–96.
  • [9] R. Karthikeyan, V. Balasubramanian, Predictions of the optimized friction stir spot welding process parameters for joining AA2024 aluminum alloy using RSM, International Journal of Advanced Manufacturing Technology 51 (2010) 173–183.
  • [10] Y. Bozkurt, M.K. Bilici, Application of Taguchi approach to optimize FSSW parameters on joint properties of dissimilar AA2024-T3 and AA5754-H22 aluminum alloys, Materials and Design 51 (2013) 513–521.
  • [11] R. Teimouri, H. Baseri, Experimental study of rotary magnetic field-assisted dry EDM with ultrasonic vibration of workpiece, International Journal of Advanced Manufacturing Technology 67 (2013) 1371–1384.
  • [12] S. Skoczypiec, Research on ultrasonically assisted electrochemical machining process, International Journal of Advanced Manufacturing Technology 52 (2011) 565–574.
  • [13] V.L. Babitsky, A.N. Kalashnikov, A. Meadows, A.A.H.P. Wijesundara, Ultrasonically assisted turning of aviation materials, Journal of Materials Processing Technology 23 (1–3) (2003) 157–167. Table 6 – Results of confirmatory experiment. Initial US-FSSW parameters Optimal US-FSSW parameters Experiment Prediction Setting level US1N1d1t1 US2N2d3t2 US2N2d3t2 Lap shear force 3.21 9.12 – Hardness 134 139 – Means of grey relational grade 0.2708 0.4087 0.4019 Improvement of grey relational grade from first setting level to optimal setting level = 33.59%. archives of civil and mechanical engineering 15 (2015) 335–346.
  • [14] K. Marcel, Z. Marek, P. Jozef, Investigation of ultrasonic assisted milling of aluminum alloy AlMg4.5Mn, Procedia Engineering 69 (2014) 1048–1053.
  • [15] H.C. Mult, G. Spur, S.E. Holl, Ultrasonic assisted creep feed grinding of ceramics, Journal of Materials Processing Technology 62 (4) (1996) 287–293.
  • [16] K. Elangovan, V. Balasubramanian, S. Babu, Predicting tensile strength of friction stir welded AA6061 aluminum alloy joints by a mathematical model, Materials and Design 30 (2009) 188–193.
  • [17] G. Buffa, G. Campanile, L. Fratini, A. Prisco, Friction stir welding of lap joints: influence of process parameters on the metallurgical and mechanical properties, Journal of Materials Science and Engineering A 519 (2009) 19–26.
  • [18] R. Bagherian-Azhiri, R. Teimouri, M. Ghasemi-Baboly, Z. Leseman, Application of Taguchi, ANFIS and grey relational analysis for studying, modeling and optimization of wire EDM process while using gaseous media, International Journal of Advanced Manufacturing Technology 71 (2014) 279–295.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-0e9c4c59-330b-48eb-8194-852e41357b3e
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