PL EN


Preferencje help
Widoczny [Schowaj] Abstrakt
Liczba wyników
Tytuł artykułu

Multiple regenerative effect governing chatter behaviour after onset

Autorzy
Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Chatter is the self-excited vibration that occurs during cutting. The entire structure of a self-excited vibration comprises two core mechanisms, i.e., stability limit and sustained vibration with finite amplitude after onset. The latter mechanism remained unnoticed until the discovery of the multiple regenerative effect (MRE) in 1980. However, its effects have not yet been recognized correctly. This paper summarizes the problems that could be resolved by considering the MRE in the analysis from the theoretical and practical viewpoints. In conventional stability limit analyses,tool traces never intersect; however, after the onset of chatter in an actual system, traces immediately intersect. This resultsin tool-workpiece separation, chip thickness variation during the separation period, and chip breakage. A solution for equation of motion considering the MRE agrees well with chatter behaviour in actual applications. In addition, the solution yields the phase relationship between the displacement of work motion and the cutting force, although this relationship is not considered in the equation of motion. Further, the relationship between the penetrating cutting speed and the resistive force, confirmed experimentally, is introduced in equation of motion, which verifies the widening of the stability region at low cutting speeds.
Słowa kluczowe
Rocznik
Strony
51--76
Opis fizyczny
Bibliogr. 39 poz., tab., rys.
Twórcy
autor
  • University of Tokyo, Japan
Bibliografia
  • [1] DEN HARTOG J.P., 1985, Mechanical vibrations, Dover (Originally McGraw Hill, 1934).
  • [2] DOI S., 1936, Chatter of lathe tool, J. JSME, 39-231, July, 380-381.
  • [3] SEZAWA, K., 1932, Study on Vibration, Iwanami.
  • [4] TANIGUCHI O., FUJII S., Translated ed. of 1960, Mechanical vibration by Den Hartog, J.P., Corona Publisher.
  • [5] ARONLD R.N., 1946, The mechanism of tool vibration in the cutting of steel, Proc. IME,154, 261-284.
  • [6] FUJII S., 1946, Stability and surging of centrifugal pump, 1st Report, Trans. JSME, Nov, 49/341, 366-369.
  • [7] SAITO T., 1967, Vibration of air column with heat source, Science of Machine, 19/1, Jan., 187-192.
  • [8] HAYAMA S., 1967, Vibration due to water boiling, Science of Machine, 19/1, Jan., 193-196.
  • [9] FUJII S., 1972, Motive and process for investigation of self-excited vibration, J. JSME, 75, 646, Oct., 1503-1511.
  • [10] SATO H., 1964, Stabilization by additive signal, handbook of control engineering, Asakura Publisher, 248-251.
  • [11] TOBIAS S.A., FISHWICK W., 1958, The chatter of lathe tools under orthogonal cutting conditions, Trans. ASME, 80, 1079-1088.
  • [12] PETERS J., VANHERCK P., 1963, Ein Kriterium fur die dynamische Stabilitaet von Werkzeugmaschinen, Ind. Anzeiger, Jan.
  • [13] TLUSTY J., 1965, A method of analysis of machine tool stability, Proc. 6th MTDR, 5-14.
  • [14] MERRITT H. E., l965, Theory of self-excited machine tool chatter, Trans. ASME, B, 87/4, Nov., 447-454.
  • [15] KEGG R.L., 1965, Cutting dynamics in machine tool chatter: contribution to machine tool chatter research-3, Trans ASME, J. Eng. Ind., Nov. 464-470.
  • [16] KONDO Y., KAWANO O., SATO H., KOMAZAKI, M., 1981, Behaviour of self-excited chatter due to multiple regenerative effect, Trans. JSME, C, 46-409, 1980-9, 1024-1032.
  • [17] KONDO Y., KAWANO O., SATO H., 1981, Behaviour of self-excited chatter due to multiple regenerative effect, Trans. ASME, J. Eng. Ind., 103-3, Aug. 324-329 (received March 7, 1980, contributed WAM, Nov. 16-21, 1980, as 80-WA/Prod-24).
  • [18] HONDA M., YASUI T., 1964, Basic and technical investigation on stiffness of machine tool, J. JSME, 67-546, July, 1046-1061.
  • [19] SATO H., AKUTSU T., 1972, A study of characteristics of dynamic identification of machine tools by means of micro tremor, Proc. 12th MTDR, 281-288.
  • [20] WATARI A., 1954, Dynamics of machines, Kyouritsu Publishing.
  • [21] SATO H., 1965, A study on aseismic design of machine structures, Report IIS UT, 15/1, Nov., 102.
  • [22] CRANDALL S. H., 1958, Impedance and mobility analysis of lumped parameter systems, Coll. on Mechanical Impedance Methods for Mechanical Vibrations, ASME, Plunkett R. ed.,
  • [23] SATO H., MATSUZAKI A., 1976, Vibration of machine tools, Taniguchi O., ed., Handbook of Vibration Engineering, Yokendo, 1083-1114.
  • [24] HAHN R.S., 1953, Metal-cutting chatter and its elimination, Trans. ASME, Aug., 1073-1080.
  • [25] NAKAGAWA T., SUZUKI K., UEMATSU T., KOYAMA H., 1982, Production of fine short-length metal fibres using self-excited vibration of an elastic tool, Proc. 23rd MTDR, 323-330.
  • [26] MITSUI K., SATO H., 1976, Development of an in-process sensor for surface roughness by laser beam, Proc. 16th MTDR, 171-178.
  • [27] UCHIDA S., SATO H., O-HORI M., 1979, Two-dimensional measurement of surface method, CIRP Ann., 28, 419-422.
  • [28] TLUSTY J., ISMAIL F., 1981, Basic non-linearity in machining chatter, CIRP Ann., 30/1, 299-304.
  • [29] ALTINTAS Y., EYNIAN M., ONOZUKA H., 2008, Identification of dynamic cutting force coefficients and chatter stability with process damping, CIRP Annals - Manufacturing Technology, 57, 371-374.
  • [30] DOI S., KATO S., 1956, Chatter vibration of lathe tools, Trans. ASME, 78/5, July. 1127-1134.
  • [31] KANEKO T., SATO H., TANI Y., O-HORI M., 1984, Self-excited chatter and its marks in turning, Trans. ASME, J. Eng. Ind., 106/3, Aug., 222-228.
  • [32] KASAHARA N., SATO H., TANI Y., 1992, Phase characteristics of self-excited chatter in cutting, Trans. ASME, J. Eng. Ind., 114/4, Nov., 393-399.
  • [33] SALJE E., l956, Self-excited vibrations of systems with two-degrees-of-freedom, Trans. ASME, 78, May 737-748.
  • [34] O-HORI M., SATO H., TANI Y., SUN B., 1987, Correlation of cutting area with cutting force during self-excited vibration, JSME Int. J., 30-263, May, 106-111.
  • [35] STOEFERLE T. GRAB H., 1972, Vermeiden von Rtterschwingungen durch Periodische Drehzahlaenderung, Werkstatt und Betrieb, 105, Oct., 727-730.
  • [36] INAMURA T., SATA T., 1974, Stability analysis of cutting under varying spindle speed, CIRP Ann., 23/1, 119- 120.
  • [37] TAKEMURA T., KITAMURA T., HOSHI T., OKAMURA K., 1974, Active suppression of chatter by programmed variation of spindle speed, CIRP Ann., 23/1, 121-12.
  • [38] SEXTON J.S., STONE B.J, 1978, The stability of machining with continuously varying spindle speed, CIRP Ann., 27-1, 321-326.
  • [39] SMITH S., TLUSTY, J., 1992, Stabilizing chatter by automatic spindle speed regulation, CIRP Annals - Manufacturing Technology, 41/1, 433-436.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-0e02a79b-63b5-4ee6-a618-93ffe5014a0d
JavaScript jest wyłączony w Twojej przeglądarce internetowej. Włącz go, a następnie odśwież stronę, aby móc w pełni z niej korzystać.