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Purpose: Modeling of globoid worm surface is a difficult issue of modeling of complex surfaces in CAD. Worm gears are a challenge for designers because of the construction and the functions that have to be met, as well. There are very few specialized applications to generate this type of gears. The software intended to model of the worm gear wheel only is not accessible, so basing on general intending CAD systems is a necessity. Modeling of globoid worm surface can cause the problem. The examples of globoid helical surfaces modeling in CAD are accessible on the Internet, but often they are not correct in terms of geometry and they do not reflect the actual geometry. These surfaces are modeled on the helix with uniform pitch but diameter variable only. The worm gear development, including these atypical ones, requires looking for new solutions in their modeling. Design/methodology/approach: The three methods of the globoid surface modeling, using CAD systems - AutoCAD and CATIA were presented. The modeling was carried out on the example of the warm lateral surface of the globoidal worm gears. In the first presented method the external program, that generates the script commands for AutoCAD system and lets generate the points of the globoid helix, was used. In the following two methods to model helixes, the possibilities of CATIA were used: creating the graph of two-dimension functions and comprising them into tree-dimension function and kinematic simulation, as well. In the globoid helix the pitch variation is included. Findings: The described methodologies are universal and allow to generate the globoid lateral-surface of worm on the basis of wormwheel constructional assumption and taken tooth profile. The advantages of CAD systems and their usefulness in the globoid worm gear designing are highlighted in the article. Research limitations/implications: The main problem concerned the method No. 3 that uses a kinematic simulation of CATIA. The number of simulation “frame” is the limitation. Practical implications: The proper modeling of worm gear geometry in CAD allows to analyse the geometric cooperation, strength (by the finite element method), or to make a prototype for the preliminary tests with using of the rapid prototyping techniques. Originality/value: All three presented methods are innovative and allow to provide a correctly modeled globoid surface as a basis to create a complete model of the globoid worm.
Wydawca
Rocznik
Tom
Strony
76--84
Opis fizyczny
Bibliogr. 15 poz.
Twórcy
autor
- Department of Machine Design, Faculty of Mechanical Engineering and Aeronautic, Rzeszow University of Technology, Al. Powstańców Warszawy 8 L-326, Rzeszów 35-959, Poland
autor
- Department of Machine Design, Faculty of Mechanical Engineering and Aeronautic, Rzeszow University of Technology, Al. Powstańców Warszawy 8 L-326, Rzeszów 35-959, Poland
Bibliografia
- [1] Z. Kornberger, The worm gears, WNT, Warsaw, 1973 (in Polish).
- [2] T. Marciniak, The worm gears technology, Publishing Scientific Institute of Technology Consumables PIB, Lodz, 2013 (in Polish).
- [3] M. Sobolak, P.E Jagiełowicz, The globoid worm gear with rotary teeth and the self-acting blacklash eliminating to the automotive application, European Science Society of Power and Transport, Journal of KONES Powertrain and Transport 21/1 (2014) 267- 272 (in Polish).
- [4] S. Lagutin, E. Gudov, B. Fedotov, Manufacturing and load rating of modified globoid gears, Balkan Journal of Mechanical Transmissions 1 (2011) 45-53.
- [5] L.V. Mohan, M.S. Shunmugam, Geometrical aspects a of double enveloping worm gear drive, Mechanism and Machine Theory 44 (2009) 2053-2065.
- [6] M. Sobolak, P.E. Jagiełowicz, The globoid worm gear with rotary teeth and the self-acting blacklash eliminating, Logistics 6 (2014) 9802-9806 (in Polish).
- [7] L. Skoczylas, The rubbing speed in the mesh of worm gear, Archive of Machine Technology and Automation 27/2 (2007) (in Polish).
- [8] M. Sobolak, P.E. Jagiełowicz, Maching of the rotary teeth profile angle in the globoid roller gear, Mechanik 5/6 (2014) (in Polish).
- [9] R. Cozzens, CATIA V5 Workbook Release V5-6R, SDC Publications, Mission 2013.
- [10] P.E. Jagiełowicz, The globoid surface modeling in CAD, Mechanic 02 (2015) (in Polish).
- [11] J. Koh, CATIA V5-6R2014, Surface Design: A Step by Step Guide, Create Space Independent Publishing Platform, 2015.
- [12] M. Michaud, CATIA, The tools and modules, Helion, Gliwice, 2014 (in Polish).
- [13] A. Wełyczko, CATIA V5, The examples of effective system application in mechanic design, Helion, Gliwice, 2005 (in Polish).
- [14] A. Wełyczko, CATIA V5, The art of surface modeling, Helion, Gliwice, 2009 (in Polish).
- [15] M. Wyleżoł, CATIA, The essentials of surface and hybrid modeling, Helion, Gliwice, 2003 (in Polish).
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017).
Typ dokumentu
Bibliografia
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bwmeta1.element.baztech-0dfe54cb-8d60-4274-8b56-f52b60d9e398