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Friction Stir Lap Welding: material flow, joint structure and strength

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Friction stir welding has been studied intensively in recent years due to its importance in industrial applications. The majority of these studies have been based on butt joint configuration and friction stir lap welding (FSLW) has received considerably less attention. Joining with lap joint configuration is also widely used in automotive and aerospace industries and thus FSLW has increasingly been the focus of FS research effort recently. number of thermomechancal and metallurgical aspects of FSLW have been studied in our laboratory. In this paper, features of hooking formed during FSLW of Al-to-Al and Mg-to-Mg will first be quantified. Not only the size measured in the vertical direction but hook continuity and hooking direction have been found highly FS condition dependent. These features will be explained taking into account the effects of the two material flows which are speed dependent and alloy deformation behaviour dependent. Strength values of the welds will be presented and how strength is affected by hook features and by alloy dependent local deformation behaviours will be explained. In the last part of the paper, experimental results of FSLW of Al-to-steel will be presented to briefly explain how joint interface microstructures affect the fracturing process during mechanical testing and thus the strength. From the results, tool positioning as a mean for achieving maximum weld strength can be suggested.
Rocznik
Strony
629--637
Opis fizyczny
Bibliogr. 23 poz., rys.
Twórcy
autor
  • Department of Mechanical Engineering, School of Engineering, AUT University, Auckland, New Zealand
autor
  • Department of Mechanical Engineering, School of Engineering, AUT University, Auckland, New Zealand
Bibliografia
  • [1] W.M. Thomas, J.C. Needham, M.G. Murch, P. Templesmith, C.J. Dawes, G B Patent Application No. 9125978.8, 1991.
  • [2] S.W. Kallee, D. Lohwasser, Chen Z. (Ed), Friction Stir Welding - from basics to application, Woodhead Publishing, Cambridge, 2010.
  • [3] R.S. Mishra, Z.Y. Ma, Friction stir welding and processing, Materials Science and Engineering R 50 (2005) 1-78.
  • [4] R. Nandana, T. DebRoya, H.K.D.H. Bhadeshia, Recent advances in friction-stir welding - Process, weldment tructure and properties, Progress in Materials Science 53 (2008) 980-1023.
  • [5] P.L. Threadgill, A.J. Leonard, H.R. Shercliff, P.J. Withers, Friction stir welding of aluminium alloys, International Materials Review 54 (2009) 49-93.
  • [6] L.E. Murr, Structure, synthesis, and chemical reactions of fluorinated cyclopropanes and cyclopropenes, Journal of Materials Engineering and Performance 19 (2010) 1071-1098.
  • [7] R. Rai, A. De, H.K.D.H. Bhadeshia, T. DebRoy, Review: friction stir welding tools, Science and Technology of Welding and Joining 16 (2011) 325-342.
  • [8] G. Cam, Friction stir welded structural materials: beyond Al-alloys, International Materials Reviews 56 (2011) 1-48.
  • [9] Y.N. Zhang, X. Cao, S. Larose, P. Wanjara, Review of tools for friction stir welding and processing, Canadian Metallurgical Quarterly 51 (2012) 250-261.
  • [10] L. Cederqvist, A.P. Reynolds, Factors affecting the properties of friction stir welded aluminum lap joints, Welding Journal -Research Supplementary 80 (2001) 281-287.
  • [11] M. Ericsson, L. Jin, R. Sandström, Fatigue properties of friction stir overlap welds, International Journal of Fatigue 29 (2007) 57-68.
  • [12] D. Fersini, A. Pirondi, Fatigue behaviour of Al2024-T3 friction stir welded lap joints, Engineering Fracture Mechanics 74 (2007) 468-480.
  • [13] G. Buffa, G. Campanile, L. Fratini, A. Prisco, Friction stir welding of lap joints: Influence of process parameters on the metallurgical and mechanical properties, Materials Science and Engineering A 519 (2009) 19-26.
  • [14] M.K. Yadava, R.S. Mishra, Y.L. Chen, B. Carlson, G.J. Grant, Study of friction stir joining of thin aluminium sheets in lap joint configuration, Science and Technology of Welding and Joining 15 (2010) 70-75.
  • [15] L. Dubourg, A. Merati, M. Jahazi, Process optimization and mechanical properties of Friction Stir Lap Welds of 7075-T6 stringers on 2024-T3 skin, Materials and Design 31 (2010) 3324-3330.
  • [16] X. Cao, M. Jahazi, Effect of tool rotational speed and probe length on lap joint quality of a friction stir welded magnesium alloy, Materials and Design 32 (2011) 1-11.
  • [17] S. Yazdanian, Z.W. Chen, G. Littlefair, Effects of friction stir lap welding parameters on weld features on advancing side and fracture strength of A6060-T5 welds, Journal of Materials Science 47 (2012) 1251-1261.
  • [18] E. Taban, J.E. Gould, J.C. Lippold, Dissimilar friction welding of 6061-T6 aluminum and AISI 1018 steel: Properties and microstructural characterization, Materials and Design 31 (2010) 2305-2311.
  • [19] G. Liedl, R. Bielak, J. Ivanova, N. Enzinger, G. Figner, J. Bruckner, M. Pasic, M. Pudar, S. Hampel, Joining of aluminum and steel in car body manufacturing, Physics Procedia 12 (2011) 150-156.
  • [20] A. Elrefaey, M. Gouda, M. Takahashi, K. Ikeuchi, Characterization of aluminum/steel lap joint by friction stir welding, Journal of Materials Engineering and Performance 14 (2005) 10-17.
  • [21] K. Kimpapong, T. Watanabe, Lap joint of A5083 aluminum alloy and SS400 steel by Friction Stir Welding, Materials Transactions 46 (2005) 835-841.
  • [22] M. Movahedi, A.H. Kokabi, S.M. Seyed Reihani, H. Najafi, Mechanical and microstructural characterization of Al-5083/St-12 lap joints made by friction stir welding, Procedia Engineering 10 (2011) 3297-3303.
  • [23] S.M. Chowdhury, D.L. Chen, S.D. Bhole, X. Cao, Tensile properties of a friction stir welded magnesium alloy: effect of pin tool thread orientation and weld pitch, Materials Science and Engineering A 527 (2010) 6064-6075.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-0de2bb3a-77ea-432d-9c58-ceb5d3a8fcc0
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