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Performance of water-soluble composite sulfate sand core for magnesium alloy castings

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
A novel water-soluble sand core hardened by twice microwave heating was fabricated using composite solution of magnesium sulfate and sodium sulfate as a binder. The tensile strength, water absorption rate, gas evolution and water-soluble rate of the water-soluble composite sulfate sand core (WCSSC) were studied. The micro-morphology of WCSSC was observed by scanning electron microscope (SEM). The results show that tensile strength of WCSSC is 1.2 MPa, and the 4 h storage tensile strength exceeds 1 MPa, and also the water-soluble rate is about 42.65 kg/(min m2), which indicates that WCSSC possesses good moisture resistance and water-soluble collapsibility. The microscopic analysis demonstrates that there are some micro-cracks or holes in the bonding bridge that decreases the strength of WCSSC after being put in humidistat for several hours.
Rocznik
Strony
494--502
Opis fizyczny
Bibliogr. 21 poz., rys., tab., wykr.
Twórcy
autor
  • State Key Laboratory of Materials Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan 430074, Hubei, PR China
autor
  • State Key Laboratory of Materials Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan 430074, Hubei, PR China
autor
  • State Key Laboratory of Materials Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan 430074, Hubei, PR China
autor
  • State Key Laboratory of Materials Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan 430074, Hubei, PR China
autor
  • State Key Laboratory of Materials Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan 430074, Hubei, PR China
Bibliografia
  • [1] M.K. Kulekci, Magnesium and its alloys applications in automotive industry, International Journal of Advanced Manufacturing Technology 39 (9–10) (2008) 851–865.
  • [2] L.F. Mondolfo, Aluminum Alloys: Structure and Properties, Elsevier, 2013.
  • [3] A.A. Luo, Magnesium casting technology for structural applications, Journal of Magnesium and Alloys 1 (1) (2013) 2–22.
  • [4] W.J. Ding, P.H. Fu, L.M. Peng, et al., Advanced magnesium alloys and their applications in aerospace, Spacecraft Environment Engineering 28 (2) (2011) 103–109 (in Chinese).
  • [5] H. Friedrich, S. Schumann, Research for a ‘‘new age of magnesium’’ in the automotive industry, Journal of Materials Processing Technology 117 (3) (2001) 276–281.
  • [6] Y.H. Zheng, Z.D. Wang, Development of casting process for thin walled complex-precision aluminum alloy castings, Foundry 59 (8) (2010) 796–799 (in Chinese).
  • [7] S.M. Dobosz, P. Jelinek, K. Major-Gabrys, Development tendencies of moulding and core sands, China Foundry 08 (4) (2011) 438–446.
  • [8] Y.G. Wang, X.D. Peng, H. Zhao, et al., Development of casting process for large thin-wall precision magnesium alloy castings, Ordnance Material Science and Engineering 34 (5) (2011) 101–104 (in Chinese).
  • [9] L. Zhang, Study on Water Soluble Core with High Strength and Low Hygroscopicity for Aluminum Alloy Casting, Huazhong University of Science and Technology, 2011 (in Chinese).
  • [10] W.G. Jiang, J.S. Dong, L.H. Lou, et al., Preparation and properties of a novel water soluble core material, Journal of Materials Sciences and Technology 26 (3) (2010) 270–275.
  • [11] J. Yaokawa, D. Miura, K. Anzai, et al., Strength of salt core composed of alkali carbonate and alkali chloride mixtures made by casting technique, Materials Transactions 48 (5) (2007) 1034–1041.
  • [12] M. Ramegowda, Development of Water-based Core Technology for Light Alloys, University of Teesside, 2008.
  • [13] Y.W. Lee, Water soluble ceramic core for use in die casting, gravity and investment casting of aluminum alloys: USA, 6024787. 2000-02-15.
  • [14] J.T. Fox, F.S. Cannon, N.R. Brown, et al., Comparison of a new, green foundry binder with conventional foundry binders, International Journal of Adhesion and Adhesives 34 (2012) 38–45.
  • [15] B. Kuhs, Method and device for the production of molds or cores for foundry purposes. US20040192806 A1. 2004-09-30.
  • [16] S. Singh, D. Gupta, V. Jain, et al., Microwave processing of materials and applications in manufacturing industries: a review, Materials and Manufacturing Processes 30 (1) (2015) 1–29.
  • [17] R.R. Menezes, P.M. Souto, H.G.A. Ruth, et al., Microwave hybrid fast sintering of porcelain bodies, Journal of Materials Processing Technology 190 (1/3) (2007) 223–229.
  • [18] J.N. Wang, Z.T. Fan, X.L. Zan, et al., Properties of sodium silicate bonded sand hardened by microwave heating, China Foundry 6 (3) (2009) 191–196.
  • [19] F.C. Liu, Z.T. Fan, X.W. Liu, et al., Research on humidity resistance of sodium silicate sand hardened by twice microwave heating process, Materials and Manufacturing Processes 29 (2) (2014) 184–187.
  • [20] J.Q. He, Z.T. Fan, X.W. Liu, et al., Experimental research of MgSO4 water soluble sand core hardened by twice microwave heating, Journal of Huazhong University of Science and Technology (Nature Science Edition) 42 (3) (2014) 107–111 (in Chinese).
  • [21] J. Miladinović, R. Ninković, M. Todorović, et al., Isopiestic investigation of the osmotic and activity coefficients of {yMgCl2 + (1 y)MgSO4}(aq) and the osmotic coefficients of Na2SO4 _MgSO4(aq) at 298.15 K, Journal of Solution Chemistry 37 (3) (2008) 307–329.
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-0dccb81e-02b5-4f04-85b1-3fff9a481ea2
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