The effect of valley depth on areal form removal in surface topography measurements

• Autorzy: Podulka P.

Identyfikatory

DOI

10.24425/bpas.2019.128597

• Języki publikacji: EN

Abstrakty

EN

Surface topography assessments with valley exploration are of great importance. Two-process surfaces are often proposed for many combustion engines. One of the errors committed in surface topography measurements and analysis are those that occur during data processing. In this paper, improper areal form removal was taken into consideration for plateau-honed cylindrical surfaces with additionally burnished oil pockets. Usually, the reference plane is established by application of: fitting algorithms (e.g. cylindrical shape), polynomials, filters and other procedures. In many cases, the influence of the reference plane was not fully recognized during valley depth consideration. Moreover, the influence of areal form removal with edge-to-dimple and valley‑to-dimple distances was not precisely defined. In this research, commonly used algorithms for form separation in surface topography analysis were proposed for the applications being considered. The digital filter bandwidth was also specified for valley depth analysis. The distortion of edge‑located oil pockets was specified. It was assumed that application of robust techniques does not necessarily provide the desired results.

Słowa kluczowe

EN

areal form removal; reference plane; two-process surfaces; surface topography; cylindrical surfaces

PL

powierzchnie dwuprocesowe; topografia powierzchni; powierzchnia cylindryczna

• Wydawca: Polska Akademia Nauk, Wydział IV Nauk Technicznych
• Czasopismo: Bulletin of the Polish Academy of Sciences. Technical Sciences
• Rocznik: 2019
• Tom: Vol. 67, nr 2
• Strony: 391--400
• Opis fizyczny: Bibliogr. 31 poz., wykr., tab.

Twórcy

autor

Podulka P.

• Rzeszow University of Technology, Faculty of Mechanical Engineering and Aeronautics, Powstancow Warszawy 12, 35-959 Rzeszow, Poland

Bibliografia

• [1] H. Dagnall, “Exploring Surface Texture”, Rank Taylor Hobson Limited, Leicester, UK, 1986.
• [2] L. Blunt, X. Jiang (ed.)., “Advanced Techniques for Assessment of Surface Topography”, Kogan Pages, London, 2003.
• [3] P. Podulka, P. Pawlus, P. Dobrzański, and A.Lenart, “Spikes removal in surface measurements”, J. Phys.: Conf. Ser. 483 012025 (2014).
• [4] K.J. Stout (ed), “Three-dimensional surface topography – measurement, interpretation and application”, Penton Press, London, 1994.
• [5] T.R. Thomas, “Rough Surfaces. Second Edition”, Imperial College Press, London, 1999.
• [6] D.J. Whitehouse, “Surfaces and Their Measurement”, Hermes Penton, London, 2001.
• [7] D.J. Whitehouse, “Handbook of Surface Metrology”, Bristol and Philadelphia: Inst. of Physics, 1994.
• [8] M. Magdziak and R. Wdowik, “Coordinate Measurements of Geometrically Complex Ceramic Parts”, Applied Mechanics and Materials, 627, 172‒176 (2014).
• [9] M. Magdziak, “An algorithm of form deviation calculation in coordinate measurements of free-form surfaces of products”, Strojniški vestnik – J Mech Eng 62 (1), 51‒59 (2016).
• [10] T. Miller, S. Adamczak, J. Świderski, M. Wieczorowski, A. Łętocha, and B. Gapiński, „Influence of temperature gradient on surface texture measurements with the use of profilometry”, Bull. Pol. Ac.: Tech. 65(1), 53‒62 (2017).
• [11] P. Pawlus, R. Reizer, M. Wieczorkowski, and W. Żelasko, „The effect of sampling interval on the predictions of an asperity contact model of two-process surfaces”, Bull. Pol. Ac.: Tech. 65(3), 391‒398 (2017).
• [12] P. Podulka, P. Dobrzański, P. Pawlus, and A. Lenart, „The effect of reference plane on values of areal surface topography parameters form cylindrical elements”, Metrology and Measurement Systems 21(2), 247–256 (2014).
• [13] Y. Jeng, “Impact of plateaued surfaces on tribological performance”, Tribology Transactions 39(2), 354‒356 (1996).
• [14] A. Dzierwa, P. Pawlus, and W. Żelasko, “Comparison of tribological behaviors of one-process and two-process steel surfaces in ball-on-disc tests”, Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology 228 (10), 1195‒1210 (2014).
• [15] W. Grabon, P. Pawlus, L. Galda, A. Dzierwa, and P. Podulka, “Problem of surface topography with oil pockets analysis”, J. Phys.: Conf. Ser. 311 012023 (2011).
• [16] A. Godi, J. Grønbæk, and L. De Chriffre, “Characterisation and full-scale production testing of multifunctional surfaces for deep drawing applications”, CIRP J Man Sci Technol 2, 64‒71 (2017).
• [17] K.J. Stout, P.J. Sullivan, W.P. Dong, E. Mainsah, N. Luo, T. Mathia, and H. Zahouani, “The Development of Methods for the Characterisation of Roughness in Three Dimensions”, Publication EUR 15178 EN Commission of the European Communities, 1993.
• [18] A.B. Forbes, “Least squares best fit geometric elements”, NLP report DITC 40 (89), Teddington, UK, 1989.
• [19] P. Podulka, “Selection of reference plane by the least squares fitting methods”, Adv. Sci. Technol. Res. J. 10 (30), 164–175 (2016).
• [20] L. De Chiffre, P. Lonardo, H. Trumpold, D.A. Lucca, G. Goch, C.A. Brown, J. Raja, and H.N. Hansen, “Quantitative Characterisation of Surface Texture”, CIRP Annals – Manufacturing Technology 49(2), 635–642, 644–652 (2000).
• [21] S. Brinkmann, H. Bodschwinna, and H.-W Lemke, „Accessing roughness in three-dimensions using Gaussian regression filtering”, International Journal of Machine Tools & Manufacture 41 (13‒14), 2153–2161 (2001).
• [22] S. Lou, X. Jiang, and P.J. Scott, “Algorithms for morphological profile filters and their comparison”, Precision Engineering 36 (3), 414–423 (2012).
• [23] S. Lou, X. Jiang, and P.J. Scott, “Application of the morphological alpha shape method to the extraction of topographical features from engineering surfaces”, Measurement 46 (2), 1002‒1008 (2013).
• [24] C.M. Malburg, “Surface profile analysis for comformable interfaces”, J. Manuf. Sci. Eng. 125(3), 624‒627 (2003).
• [25] S. Lou, X. Jiang, and P.J. Scott, “Fast algorithm for morphological filters”, Journal of Physics: Conference Series 311, 012001 (2011).
• [26] P.J. Sullivan, “Surface topography filtering” in: Metrology and Properties of Engineering Surfaces, Springer, 2001.
• [27] P. Podulka, P. Pawlus, P. Dobrzański, and R. Reizer: ”Areal form removal by cylinder fitting”, Proceedings of XIth International Scientific Conference on Coordinate Measuring Technique CMT, pp. 145–149, Bielsko-Biała, 2014.
• [28] S. Brinkman, H. Bodschwinna, and H.-W. Lemke, “Development of a robust Gaussian regression filter for three-dimensional surface analysis” X International Colloquium on Surfaces, pp. 122‒131, Chemnitz, Germany, 2001.
• [29] P. Podulka, P. Pawlus, and P. Dobrzański, „Extraction of valleys on the cylindrical surfaces”, Mechanik, 89 (11): 1701‒1702 (2016), [in Polish].
• [30] B. Muralikrishnan and J. Raja, “Computational surface and roundness metrology”, Springer, 2009.
• [31] K.S. Friis, A. Godi, and L. De Chiffre, ”Characterisation of multifunctional surfaces with robust filters”, 4th International Swedish Production Symposium, 525‒532, 2011.

Uwagi

EN

This paper was prepared with financial support from the National Science Centre, project No. 2013/09/N/ST8/04333.

PL

Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).