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Enhancing filtration rate of new valley oxidized phosphate concentrate with additives

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Języki publikacji
EN
Abstrakty
EN
Phosphoric acid is utilized for production of fertilizers. It is mainly produced by wet processes, in which phosphate concentrate, produce by several operations including crushing, scrubbing, classification, attritioning, and desliming, is leached with sulfuric acid with coproduction of calcium sulfate dihydrate (phosphogypsum). The New Valley oxidized phosphate concentrate was processed for phosphoric acid production by addition of certain additives to improve gypsum filtration through modifying its morphology and particle size distribution. The additives used were cetylpyridinium chloride (CPC) as a cationic surfactant, sodium dodecyl sulfate (SDS) as an anionic surfactant and sulfonic acid (SA). The applied dosages ranged from 0.25 to 2.5 kg additive/Mg P2O5 in the phosphate concentrate. The filtration rate of the New Valley oxidized phosphate concentrate is 3.6 Mg P2O5 /m2day without additives. The filtration rate was increased by 33% and 31% with 1 and 0.8 kg/Mg P2O5 doses of CPC surfactant and sulfonic acid (SA), respectively. On the other hand, the filtration rate was decreased by 33% with addition of 1 kg/Mg P2O5 dose of SDS. The aspect ratios of gypsum crystals were 6:1, 3:1, 3:1 and 12:1 without additive, with CPC, SA and SDS surfactant, respectively. Reaction efficiencies without and with 0.8 kg/Mg P2O5 of CPC, SA and SDS dose of additives were 95.0%, 97.9%, 97.9% and 94.7%, respectively. The P2O5 recoveries without and with 0.8 kg/Mg P2O5 of CPC, SA and SDS dose of additives were 92.6%, 95.5%, 95.8% and 90.8%, respectively.
Rocznik
Strony
124--135
Opis fizyczny
Bibliogr. 34 poz., rys., tab.
Twórcy
  • Central Metallurgical R&D Institute, P.O. Box 87 Helwan, Cairo, Egypt
  • Egypt Phosphate Company, New Valley, El-Kharga Oasis, Abu-Tartur, Egypt
autor
  • Chemistry Department, Faculty of Science, Helwan University, Cairo, Egypt
Bibliografia
  • ABDEL-AAL E.A., 1984, Comparative Study on Phosphoric Acid Production from Egyptian Phosphate Ore Concentrates by the Wet Process, M. Sc. Thesis, Chemistry Department, Faculty of Science, Cairo University, Cairo, Egypt.
  • ABDEL-AAl E.A., 1989, Industrial Simulation for Wet Process Phosphoric Acid Production, Ph.D. Thesis, Chemistry Department, Faculty of Science, Cairo University, Cairo, Egypt.
  • ABDEL-AAL E.A., 2004, Crystallization of phosphogypsum in continuous phosphoric acid industrial plant, Cryst. Res. Technol. 39, No. 2, 121 – 128.
  • ABDEL-AAL E.A., IBRAHIM I.A., MAHMOUD M.H.H., EL-SHALL H., ISMAIL A.K., 2002, Improvement of phosphoric acid production parameters from Egyptian phosphor-concentrate through inorganic and organic additives, Proc. Mineral Processing Technology Conference, Bangalore. Regional Research Laboratory, India, 85-93.
  • ABDEL-AAL E.A., RASHAD M.M., EL-SHALL H., 2004, Crystallization of calcium sulfate dihydrate at different supersaturation ratios and different free sulfate concentrations, Cryst. Res. Technol. 39, No. 4, 313 – 321.
  • ABDEL-AAL E.A., MAHMOUD M.H.H., EL-SHALL H., ISMAI, A.K., 2007, Increasing the filtration rate of phospho-gypsum using surfactant, Hydrometallurgy 85, 53-58.
  • ABDEL-AAL E.A., AMER A.M., 1995, Evaluation of Sebaiya-West Phosphate Concentrate For Nitrophosphate Fertilizer Production, Minerals Engineering Journal 8, No. 10, 1995, 1221-1230.
  • ABDEL-AAL E.A., IBRAHIM I.A., MAHMOUD M.H.H., ISMAIL A.K., 1998, Industrial Simulation of Continuous Leaching and Filtration Processes; Case Study of Phosphoric Acid Production, Acta Metallurgica Slovaca 4, Special Issue 1, 25-32.
  • ABDEL-AAL E.A., EL-MIDANY A.A., EL-SHALL H., 2008, Mechanochemical-Hydrothermal Preparation of Nano-crystallite Hydroxyapatite Using Statistical Design, Materials Chemistry and Physics 112, 202-207.
  • ABDEL-AAL E.A., DAOSUKHO S., EL-SHALL H., 2009, Effect of supersaturation ratio and Khella extract on nucleation and morphology of kidney stones, J. Cryst. Growth 311, 2673-2681.
  • EL-SHALL H., JIN-HWAN J., ABDEL-AAL E.A., KHAN S., GOWER L., RABINOVICH Y., 2004 A, A study of primary nucleation of calcium oxalate monohydrate: I-Effect of supersaturation, Cryst. Res. Technol. 39, No. 3, 214 – 221.
  • EL-SHALL H., JIN-HWAN J., ABDEL-AAL E.A., KHAN S., GOWER L., RABINOVICH Y., 2004 B, A study of primary nucleation of calcium oxalate monohydrate: II-Effect of urinary species, Cryst. Res. Technol. 39, No. 3, 222–229.
  • AMJAD Z., HOOLEY J., 1986, Influence of Polyelectrolytes on the Crystal Growth of Calcium Sulfate Dihydrate, J. Colloid Interface Sci. 111, 2, 496–503.
  • BADENS E., VEESLER S., BOISTELLE R., 1999, Crystallization of Gypsum From Hemihydrate in Presence of Additives, J. Cryst. Growth 198/199, 704–709.
  • BECKER P., 1989, Phosphates and Phosphoric Acid: Raw Materials, Technology and Economics of the Wet Processes, Marcel Dekker, Inc., New York, USA.
  • DE VREUGD C.H., WITKAMP G.J., ROSMALEN G.M.V., 1994, Growth of gypsum III. Influence and incorporation of lanthanide and chromium ions, J. Cryst. Growth 144, 70–78.
  • EL-SAYED A., ABDEL-AAL, 2000, Recovery of Phosphoric Acid From Egyptian Nile Valley Phosphate Tailings, Minerals Engineering Journal 13, No. 2, 223-226.
  • EL-SHALL H., ABDEL-AAL E.A., MOUDGIL B., 1999, Cost-Effective Reagents as Defoamers and Crystal Modifiers to Enhance the Filtration of Phosphogypsum, Serial No. 01-141-162, Florida Institute of Phosphate Research (FIPR), FL, USA.
  • EL-SHALL H., MOUDGIL B., ABDEL-AAL E.A., 2000, Effect of surfactants on phospho-gypsum crystallization and filtration during wet-process phosphoric acid production, Separation Science and Technology 35, No. 3, 395–410.
  • EL-SHALL H., RASHAD M.M., ABDEL-AAL E.A., 2002, Effect of phosphonate additive on crystallization of gypsum in phosphoric and sulfuric acid medium, Cryst. Res. Technol. 37, 12, 1264–1273.
  • EL-SHALL H., RASHAD M.M., ABDEL-AAL E.A., 2005, Effect of Cetyl Pyridinium Additive on Crystallization of Gypsum in Phosphoric and Sulfuric Acids Medium, Cryst. Res. Technol. 40, No. 9, 860 – 866.
  • ISMAIL A.K., August 1997, Chemical processing of Abu-Tartur Phosphate Concentrate for Phosphoric Acid Production, Internal Report, Abu-Tartur Phosphate Project, Ministry of Industry and Mineral Wealth, Cairo, Egypt.
  • ISMAIL A.K., ABDEL-AAL E.A., Evaluation of Abu-Tartur Phosphate as a potential Resource for Rare Earth Metals, Rare Metals’90 37-41.
  • KERR E.M., CONNELLY L.J., ROE W.J., VALLOWE R.M., 1991, Crystal Modification in Wet Process Phosphoric Acid, U.S. Patent 5,009, 873.
  • LIU S.T., NANCOLLAS G.H., 1973, The Crystal Growth of Calcium Sulfate Dihydrate in the Presence of Additives, J. Colloid Interface Sci. 44, 3, 422-429.
  • MAHMOUD M.H.H., RASHAD M.M., IBRAHIM I.A., ABDEL-AAL E.A., 2004, Crystal Modification of Calcium Sulfate Dihydrate in the Presence of Some Surface-Active Agents, J. Colloid Interface Sci. 270, 99-105.
  • RASHAD M.M., BAIOUMY H.M., ABDEL-AAL E. A., 2003, Structural and spectral studies on gypsum crystals under simulated conditions of phosphoric acid production with and without organic and inorganic additives, Cryst. Res. Technol. 38, 6, 433-439.
  • RASHAD M.M., MAHMOUD M.H.H., IBRAHIM I.A., ABDEL-AAL E.A., 2004, Crystallization of Calcium Sulfate Dihydrate under Simulated Conditions of Phosphoric Acid Production in the Presence of Aluminum and Magnesium Ions, J. Cryst. Growth 267, 372-379.
  • RASHAD M.M., MAHMOUD M.H.H., IBRAHIM I.A., ABDEL-AAL E.A., 2005, Effect of Citric Acid and 1,2- Dihydroxybenzene 3,5-disulfonic Acid on Crystallization of Calcium Sulfate Dihydrate Under Simulated Conditions of Phosphoric Acid Production, Cryst. Res. Technol. 40, No. 8, 741-747.
  • SLACK A.V., 1968, Phosphoric Acid, Marcel Dekker, Inc., New York, USA.
  • TADROS M.E., MAYES I., 1997, Linear growth rates of calcium sulfate dihydrate crystals in the presence of additives, J. Colloid Interface Sci. 72, 245–254.
  • VOGEL A.I., 1978, A Textbook of Quantitative Inorganic Analysis including Elementary Instrumental Analysis, fourth ed., Longman Inc., New York, USA.
  • YOUNG R.S., 1971, Chemical Analysis in Extractive Metallurgy, Canada.
  • ZHU S., 1996, Modification of Crystal Size Distribution for Enhanced Filtration of Phosphogypsum Using Poly (Ethylene Oxide), Ph.D. Thesis, University of Florida, U.S.A.
Uwagi
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-0d921788-aa07-4b1b-9722-787b7ba0c5ca
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