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The paper deals with an investigation of the influence of tool shape and weld configuration on the microstructure and mechanical properties of Al 6082 alloy FSW joints. Three types of tool with different probe shapes and shoulder surfaces and two weld configurations (one-sided and two-sided) were used in experiments. It was shown that all tool types produce high quality butt joints free from defects or imperfections. The best tensile performance was obtained for FSW joints produced by a conventional and Triflute tool. The results obtained for joints produced by a simple unthreaded probe without grooves and with a flat shoulder are significantly lower. The joint configuration influenced mechanical properties – the two-sided welds exhibited lower mechanical properties due to greater heat transference into the material during the second pass. The changes in mechanical properties reflected changes in weld microstructure, in particular, the softening of the weld nugget was associated with intense dynamic recovery producing grains that were nearly free of dislocations. A hypothesis explaining the well-known differences in microstructure between the advancing and retreating sides is also advanced. The differences were predicted based on a recently elaborated coupled thermal/flow model developed for FSW joints.
Czasopismo
Rocznik
Tom
Strony
133--141
Opis fizyczny
Bibliogr. 20 poz., rys., tab., wykr.
Twórcy
autor
- Institute of Welding, 16-18 Błogosławionego Czesława Street, 44-100 Gliwice, Poland
autor
- Miami University, Department of Mechanical and Manufacturing Engineering, Miami University, Oxford, OH, United States
autor
- AGH University of Science and Technology, 30 Mickiewicz Ave, 30-059 Krakow, Poland
Bibliografia
- [1] Y. Lee, J. Pan, R. Hathaway, M. Barkey, Fatigue Testing and Analysis. Theory and Practice, Elsevier Butterworth- Heinemann, Oxford, 2005.
- [2] J. Adamowski, C. Gambaro, E. Lektora, M. Ponte, M. Szkodo, Analysis of aluminium alloy AW6082-T6, Archives of Materials Science and Engineering 28 (2007) 453–460.
- [3] J. Liu, Advanced aluminium and hybrid aerostructures for future aircraft, Materials Science Forum 519–521 (2006) 1233–1238.
- [4] W.M. Thomas, GB patent 9125978 (6 December 1991).
- [5] M. Russel, New welding technologies – the key to higher productivity, in: Proc. AWS Conference, Fort Lauderdale, June 15–16, 2010.
- [6] R.S. Mishra, Z.Y. Ma, Friction stir welding and processing, Materials Science and Engineering A 50 (2005) 1–78.
- [7] R.S. Mishra, M.W. Mahoney, Friction Stir Welding and Processing, ASM International, Materials Park, OH 44073- 0002, United States of America, 2007.
- [8] R. Nandan, T. Debroy, H.K.D.H. Bhadhesia, Recent advances in friction-stir welding – process, weldment structure and properties, Progress in Materials Science 53 (2008) 980–1023.
- [9] Z.Y. Ma, Friction stir processing technology: a review, Metallurgical and Materials Transactions A (39A) (2008) 642–659.
- [10] P.L. Threagill, A.J. Leonard, H.R. Shercliff, P.J. Withers, Friction stir welding of aluminium alloys, International Materials Reviews 54 (2) (2009) 49–93.
- [11] M.B. Uday, M.N. Ahmad Fauzi, H. Zuhailwati, A.B. Ismail, Advances in friction welding process: a review, Science and Technology of Welding and Joining 15 (7) (2010) 534–558.
- [12] C. Hamilton, S. Dymek, M. Blicharski, Mechanical properties of Al 6101-T6 welds by friction stir welding and metal inert gas, Archives of Metallurgy and Materials 52 (1) (2007) 67–72.
- [13] D. Lohwasser, Z. Chen, Friction Stir Welding. From Basics to Application, Woodhead Publishing Limited, Cambridge, 2009.
- [14] I. Kalemba, S. Dymek, C. Hamilton, M. Blicharski, Microstructure evolution in friction stir welded aluminium alloys, Archives of Metallurgy and Materials 54 (1) (2009) 75–82.
- [15] I.J. Polmear, Light Alloys: Metallurgy of the Light Metals, Halsted Press, London, 1996.
- [16] C. Hamilton, M. Kopyściański, O. Senkovand, S. Dymek, A coupled thermal/material flow model of friction stir welding applied to Sc-modified aluminum alloys, Metallurgical and Materials Transactions A (44A) (2013) 1730–1740.
- [17] C. Hamilton, S. Dymek, S. Sommers, A thermal model of friction stir welding applied to Sc-modified Al–Zn–Mg–Cu alloy extrusions, International Journal of Machine Tools and Manufacture (49) (2008) 230–238.
- [18] L.E. Svensson, L. Karlson, H. Larson, B. Karlson, M. Fazzini, J. Karlson, Microstructure and mechanical properties of friction stir welded aluminium alloys with special reference to AA5083 and AA6082, Science and Technology of Welding and Joining 5 (2000) 285–296.
- [19] K. Krasnowski, S. Dymek, A comparative analysis of the impact of tool design to fatigue behavior of single-sided and double-sided welded butt joints of EN AW 6082-T6 alloy, Journal of Materials Engineering and Performance 12 (22) (2013) 3818–3824.
- [20] M.G.P. Moreira, T. Santos, S.M.O. Tavares, V. Richter- Trummer, P. Vilaca, P.M.S.T. De Castro, Mechanical and metallurgical characterization of friction stir welding joints of AA6061-T6 with AA6082-T6, Materials and Design 30 (2009) 180–187.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-0bf64857-33e3-48f9-aab2-ff6ee20b6eab