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Yarn Damage Evaluation in the Flat Knitting Process

Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Textile yarns are subjected to numerous types of forces during knitting, usually leading to yarn damages, such as decrease in tensile, bending, shearing, and surface properties, which are closely related to different yarn properties, knitted structures/actions, and machine settings. This article comprehensively evaluated yarn damages in the computerized flat knitting process. Five different commercially available and commonly used yarns including cotton, wool, polyester, acrylic, and viscose were selected as raw materials, and the tensile, bending, shear, and frictional properties were investigated and compared before knitting and after being unraveled from plain- and rib-knitted fabrics, respectively. The results show that knitting actions/structures exhibit different damage extents for all different raw materials. It has been observed that the modulus is declined by 3–30% for bending, 2–10% for tensile, and 8–80% for shearing due to flat knitting action, respectively. The frictional coefficient of yarns also increased from 6 to 23%. As compared to yarn before knitting, the yarns unroved from plain and rib structures have been damaged to a great extent as a result of the loss of mechanical properties. The results are completely in agreement with the statistical analysis that clearly represents the significant loss in yarn properties during the knitting process. The microscopic analysis of the yarns clearly illustrates the effect of knitting action on yarn surface and mechanical properties. For yarn’s cross-sectional shearing properties testing, this article self-designed an innovative “Yarn Shear Testing Device.” The methodology and results are of great importance for improving the quality of knitted products, evaluating knitting yarns’ knittability, and in the development of high-performance technical textiles.
Rocznik
Strony
272--283
Opis fizyczny
Bibliogr. 20 poz.
Twórcy
autor
  • School of Textile Science and Engineering, Tianjin Polytechnic University, Tianjin 300387, China
autor
  • School of Textile Science and Engineering, Tianjin Polytechnic University, Tianjin 300387, China
autor
  • School of Textile Science and Engineering, Tianjin Polytechnic University, Tianjin 300387, China
autor
  • School of Textile Science and Engineering, Tianjin Polytechnic University, Tianjin 300387, China
Bibliografia
  • [1] Choi, K. F., Kim, K. L. (2004). Fiber segment length distribution on the yarn surface in relation to yarn abrasion resistance. Textile Research Journal, 74(7), 603–606.
  • [2] Döonmez, S., Marmarali, A. (2004). A model for predicting a yarn’s knittability. Textile Research Journal, 74(12), 1049–1054.
  • [3] Banerjee, P. K., Alaiban, T. S. (1987). Mechanism of loop formation at extreme cam settings on a sinker top machine: Part I: Relationship between count, gauge, and tightness factor. Textile Research Journal, 57(9), 513–518.
  • [4] Savci, S., Curiskis, J. I., Pailthorpe, M. T. (2001). Knittability of glass fiber weft-knitted preforms for composites. Textile Research Journal, 71(1), 15–21.
  • [5] Bhat, P. (2015). Study on the role of yarn properties in double jersey loops (Doctoral dissertation).
  • [6] Abounaim, M., Hoffmann, G., Diestel, O., Cherif, C. (2009). Development of flat knitted spacer fabrics for composites using hybrid yarns and investigation of two-dimensional mechanical properties. Textile Research Journal, 79(7), 596–610.
  • [7] Hu, H., Zhu, M. (2005). A study of the degree of breakage of glass filament yarns during the weft knitting process. Autex Research Journal, 5(3), 141–148.
  • [8] de Kok, M., de Vries, H., Pacheco, K., van Heck, G. (2015). Failure modes of conducting yarns in electronic-textile applications. Textile Research Journal, 85(16), 1749–1760.
  • [9] Bekisli, B. (2010). Analysis of knitted fabric reinforced flexible composites and applications in thermoforming. Bethlehem: Lehigh University.
  • [10] Hu, H., He, Q. (2011). Knitting of basalt filament yarn. Textile Research Journal, 81(7), 690–697.
  • [11] Lawrence, C. A., Mohamed, S. A. (1996). Yarn and Knitting Parameters Affecting Fly During Weft Knitting of Staple Yarns. Textile Research Journal, 66(11), 694–704.
  • [12] Matukonis, A., Palaima, J., Vitkauskas, A. (1976). Material Science of Textile.- Vilnius: Mokslas, p. 424. (in Lithuanian).
  • [13] Hearle, J. W., Morton, W. E. (2008). Physical properties of textile fibres. Elsevier, pp. 559–590.
  • [14] Varža, V. (1981). Manufacturing of wool-polyester yarns, having different structure and investigation of them properties (Doctoral dissertation, PhD thesis.-Kaunas, 1981.–149 p.(in Russian)).
  • [15] Wegener, W., Shuler, B. (1964). Determination of the friction coefficient. 6, 458–463 (in Deutsch).
  • [16] Pažarauskas, E. (1992). Prediction of friction properties of new threads according up today technologies (Doctoral dissertation, PhD thesis.-Kaunas, 1992.–191 p. (in Russian)).
  • [17] Tian, H., Jiang, Y., Qi, Y., Xiang, H., Yan, J. (2019). Study of knitted fabrics with ultra-low modulus based on geometrical deformation mechanism. Textile Research Journal, 89(5), 891–899
  • [18] Fouda, A., El-Hadidy, A., El-Deeb, A. (2014). Knitting force measurement on flat knitting machines. Journal of Textiles, 2014, Article ID 546472, 9.
  • [19] Dakin, G. (1957). 21-doubled yarns. Part V. The effect of twist on some physical properties of an 80s/2/3 thread twisted z/z/s. Journal of the Textile Institute Transactions, 48(7–8), T321–T332.
  • [20] Vincent, J. J. (1980). Shuttleless looms. Textile Institute. 33 & 110.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-0bc616e4-7a2b-4aa2-b7ee-eb7d2a267399
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