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Experimental analysis on surface roughness in turning hybrid metal matrix (6061Al+SiC+Gr) composites

Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Owing to the distinguished properties Metal Matrix Graphite Hybrid Composites (Al/SiCMMC-Gr) are used in various applications. This paper deals with the utility of Taguchi and response surface methodologies for the prediction of surface roughness in tuning of these materials with PCD tool. The cutting parameters effect on surface quality is analyzed and an empirical model with respect to turning parameters is established using response surface method. The most important parameter that influences the turning Al/SiC-MMC-Gr is feed. The measured and predicted results are approximately equal, which proves that, model is to be used for predicting surface finish in turning of these composites. Validation experiments have been used to confirm the predicted results.
Rocznik
Strony
341--356
Opis fizyczny
Bibliogr. 24 poz., fot. (w tym kolor.), wykr.
Twórcy
autor
  • Department of Mechanical Engineering, P. S. N. Institute of Technology and Science, Melathadiyur, Tirunelveli, India
  • Department of Mechanical Engineering, Sri Sai Ram Institute of Technology, Chennai, Tamilnadu, India
autor
  • Department of Mechanical Engineering, Pon Jesley College of Engineering, Nagercoilhennai, Tamilnadu, India
Bibliografia
  • [1] Radhika, N.: Mechanical properties and abrasive wear behavior of Functionally Graded Al-Si12Cu/Al2O3 Metal Matrix Composite, Trans Indian Inst Met., 70, 1, 145–157, 2017.
  • [2] Mazahery, A., Shabani, M. O.: Ascending Order of Enhancement in Sliding Wear Behavior and Tensile Strength of the Compo cast Aluminum Matrix Composites, Trans Indian Inst Met. , 66, 2, 171–176, 2017.
  • [3] Pramanik, A.:: Effects of reinforcement on wear resistance of aluminum matrix composites, Transactions of Nonferrous Metals Society of China, 26, 2, 348–358, 2016.
  • [4] Cole, G. S., Sherman, A. M.: LightWeight Materials for Automotive Applications, Mater Charact, 35, 3–9, 1995.
  • [5] Manna, A., Bhattacharayya, R.: Influence of machining parameters on the machinability of particulate reinforced Al/SiC–MMC, Int. J. Adv. Manuf. Technol., 25, 80–85, 2005.
  • [6] Ozcatalbas, Y.: Investigation of the machinability behavior of Al4C3 reinforced Albased composite produced by mechanical alloying technique, Composi Sci., 63, 1, 53–61, 2003.
  • [7] Ciftci, M., Turker, U., Sekar, S.: CBN cutting tool wear during machining of particulate reinforced MMCs, Wear, 257, 1041–1046, 2004.
  • [8] Palanikumar, K., Karthikeyan, R.: Optimal machining conditions for turning of particulate and metal matrix composites using Taguchi and response surface methodologies, Mach. Sci. Technol. - Int. J., 10, 417–433, 2006.
  • [9] Manna, A., Bhattacharyya, B.: A study on the machinability of Al/SiC MMC, J. Mater. Process. Technol., 140, 711–716, 2003.
  • [10] Quan Y, Ye B.:: The effect of machining on the surface properties of SiC/Al composites. J. Mater. Process. Technol., 138, 1–3, 464–467, 2003.
  • [11] Paulo Davim, J.: Diamond tool performance in machining metal-matrix composites, J. Mater. Process. Technol., 128, 100–105, 2002.
  • [12] Rajmohan, T, Palanikumar, K., Davim, J.: , Analysis of Surface Integrity in Drilling metal matrics composites and Hybrid metal matrics composites, J. Mater Sci. Technol, 28, 8, 761–76, 2012.
  • [13] Taskesen, A., Kutukde, K.: Experimental investigation and multi-objective analysis on drilling of boron carbide reinforced metal matrix composites using grey relational analysis , Measurement, 47, 321–330, 2014.
  • [14] Joardar, H., Das, N. S., Sutradhar, G., Singh, S.: Application of response surface methodology for determining cutting force model in turning of LM6/SiCP metal matrics composites , Measurement, 47, 452–464, 2014.
  • [15] Rajmohan, T., Palanikumar, K., Prakash, S.: Grey-fuzzy algorithm to optimize machining parameters in drilling of hybrid metal matrix composites, Comp. Part B, 50, 297–308, 2013.
  • [16] Rajmohan, T., Palanikumar, K., Kathirvel, M.: Optimization of machining parameters in drilling hybrid aluminium metal matrix composites, Transactions of Nonferrous Metals Society of China, 22, 6, 1286–1297, 2012.
  • [17] Basavarajappa, S.: Tool wear in turning of graphite hybrid metal matrix composites, Materials and Manufacturing Processes, 24, 484–487, 4, 2009.
  • [18] Palanikumar, K.: Application of Taguchi and response surface methodologies for surface roughness in machining glass fiber reinforced plastics by PCD tooling, Int. Jl. of Adv. Manuf Tech, 36, 1–2, 19–27, 2008.
  • [19] Ross, P. J.: Taguchi techniques for quality engineering, McGraw-Hill, New York, 1996.
  • [20] Palanikumar, K.: Cutting Parameters Optimization for Surface Roughness in Machining of GFRP Composites using Taguchi’s Method, Journal of Reinforced Plastics and composites, 25, 16, 1739–1751, 2006.
  • [21] Box, G. E. P., Hunter W.G., and Hunter J S.: Statistics for experimenters, Wiley, New York, 1978.
  • [22] Montgomery, D. C.: Design and analysis of experiments, John Wiley and Sons, New York; 1991.
  • [23] Palanikumar, K., Muthukrishnan, N., Hariprasad, K. S.: Surface roughness parameters optimization in machining A356/SiC/20p metal matrix composites by PCD tool using response surface methodology and desirability function, Machining Science and Technology, 12, 529–545, 2008.
  • [24] Lochner, R. H., Mater, J. E.: Designing for Quality, Chapman & Hall, London, 1990.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-0b1cf70a-bc76-4cf4-b912-a4933a9656ca
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