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Solid state friction stir welding using square groove butt joint

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: of this paper is to high light the application of Friction Stir Welding (FSW) process using square butt joint. Design/methodology/approach: The design adopted was tool spindle speed, tool plunge depth and transverse movement of the work piece. Findings: The findings are encouraging. It is possible to increase the strength of the joint by 22.45% from the basic tensile strength. The optimum tensile stress obtained was at spindle speed of transverse speed of 700 RPM at transverse speed 325 mm/min taking into consideration the fracture of the materials. The optimum travel speed for the spindle speed 700 RPM is 325 mm/min, this is because the heat generation and the time for the material to joint was increased. But the 200 mm/min is not optimum for the spindle speed 700 rpm because, there is too much heat generation and the welded part become soft by the welding. When there is not enough heat generated, the stir between materials or part will not occur or not properly welded. Research limitations/implications: The limitations in this research were proper fixture. Machine should have variable tool rotation instead of fixed machine spindle speed. Practical implications: It is possible to weld by FSW process and not tested in any application. Originality/value: The research on FSW The limitations in this research were proper fixture. Machine should have variable tool rotation instead of fixed machine spindle speed. is upcoming project and not much work done in this field. Using square shaped joint unique and no references so far using this square groove. Many of the research were by straight butt joint.
Rocznik
Strony
118--123
Opis fizyczny
Bibliogr. 17 poz., rys., tab.
Twórcy
  • Faculty of Engineering, International College of Automotive (ICAM), Peramu Jaya Industrial area, Pekan, Pahang, Malaysia
autor
  • Faculty of Engineering, International College of Automotive (ICAM), Peramu Jaya Industrial area, Pekan, Pahang, Malaysia
autor
  • Universiti Pertahanan Nasional Malaysia (UPNM), Kem Sungai Besi, 57000, Kuala Lumpur, Malaysia
autor
  • Universiti Pertahanan Nasional Malaysia (UPNM), Kem Sungai Besi, 57000, Kuala Lumpur, Malaysia
autor
  • University Tun Hussein Onn Malaysia, 86400, Parit Raja, Batu Pahat, Johor, Malaysia
Bibliografia
  • [1] K. Guerra, C. Schmidt, J.C. McClure, L.E. Murr, A.C. Nunes, Flow patterns during friction stir welding, Materials Characterization 49/2 (2002) 95.
  • [2] W.M. Thomas, Friction stir welding, International patent application no. PCT/GB92/0023: GB patent application no. 9125978.8, U.S.Patent No.51991460317.
  • [3] C.J. Dawes, An introduction to friction stir welding and its development, Weld Material Fabrication 63 (1995) 2-16.
  • [4] P. Periyasami, B. Mohan, V. Balasubramanaim, S. Rajakumar, S. Venugopal, Multi objective optimization of friction stir welding parameters using desirability approach to join Al/SiCp metal matrix composites, Transactions of Nonferrous Metals Society of China 23 (2013) 942-955.
  • [5] A.P. Reynolds, Visualization of material flow in antogeneuos friction stir welds, Science and Technology of welding and joining 5/2 (2000) 120-124.
  • [6] K.N. Krishnan, On the formation of onion rings in friction stir weld, Materials Science and Engineering A 327 (2002) 246-251.
  • [7] Mishra R.S., and Ma Z.Y., Friction Stir Wedling and processing, Materials Science and Engineering R 50 (2005) 1-78.
  • [8] Y.S. Sato, H. Kokava, I. Ikeda, M. Enomoto, S. Jogan, T. Hashimoto, Metallurgical and Materials Transactions A 32 (2001) 941-948.
  • [9] R.K.R. Singh, C. Sharma, D.K. Dwivedi, N.K. Mehat, P. Kumar, Mater, The microstructure and mechanical properties of friction stir welded Al-Zn-Mg alloy in as welded and heat treated conditions, Mat and Des. 32 (2011) 682-687.
  • [10] Y.S. Sato, H. Kokava, Distribution of Tensile Property and Microstructure in Friction Stir Weld of 6063 Aluminum, Metallurgical and Materials Transactions A 32 (2001) 3023-3031.
  • [11] H.J. Liu, Y.C. Chen, J.C. Feng, Effect of zigzag line on the mechanical properties of friction stir welded joints of an Al-Cu alloy, Scripta Materiala 55 (2006) 231-234.
  • [12] H. Zhang, S.B. Lim, I. Wu, J.C. Feng, S.I. Ma, Defects formation procedure and mathematical model for defect free friction stir welding of magnesium alloy, Mat. Des. 27 (2006) 805-809.
  • [13] Y.G. Kim, H. Fujii, T. Tsumara, T. Komazaki, K. Nakata, Three defect types in friction stir welding of aluminium die casting, Materials Science Engineering A415 (2006) 205-209.
  • [14] G. Cao, S. Kou, Friction Stir Welding of 2219 aluminium: behaviour of (Al2Cu) particles, Welding Journal (2005) 1-8.
  • [15] K. Elangovan. V. Balasubramanian, Influences of tool pin profile and welding speed on the formation of friction stir processing zone in AA2219 Aluminium alloy, Journal of materials processing technology 200 (2008) 163-175.
  • [16] Y. Chen, H. Liu, J.Feng, Friction stir welding characteristics of different heat-treated-state 2219 aluminium alloy plates. Materials Science Engineering A MSA (2006) 19864.
  • [17] ASTM, E.-8., Standard test method for tension testing of metallic materials, ASTM 2000
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-0b0fd9e4-a53f-46ea-a8b2-4ecb6dd3570a
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