PL EN


Preferencje help
Widoczny [Schowaj] Abstrakt
Liczba wyników
Tytuł artykułu

Improvement of cutting tool performance during machining process by using different shim

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Modern metal processing is characterized by high spindle speed machines causing high frequency vibrations. This significantly increases the requirements for stiffness and damping of cutting tool. The purpose of this study is to improve the quality of machined surface and the efficiency of hard turning using shim with high damping properties in the clamp set of insert. Five shims made of ceramic, epoxy granite, sandstone, granite and chlorite schist are proposed. Computer simulation and experimental investigation are provided to analysis the state of stress–strain in clamp set construction of insert. Static and dynamic characteristics of cutting tool with shim made of different materials are studied. In addition, the relationship between vibro-acoustic signal and material of the shim, wear of cutting edge, surface roughness and cutting conditions during hard turning are analyzed. It is concluded that using shim made of epoxy granite and sandstone improved damping capacity of the cutting tool and surface roughness by reducing vibration during machining process.
Rocznik
Strony
694--710
Opis fizyczny
Bibliogr. 63 poz., rys., tab., wykr.
Twórcy
autor
  • Department of Engineering Technology, Machine Tools and Metal-Cutting Tools and Instruments, People's Friendship University of Russia, No. 6, Miklukho-Maklaja Street, Moscow, Russia
autor
  • Department of Functional Nanosystems and High-temperature Materials, National University of Science and Technology ‘‘MISiS’’, No. 4, Leninsky Prospect, Moscow, Russia
  • Department of Engineering Technology, Machine Tools and Metal-Cutting Tools and Instruments, People's Friendship University of Russia, No. 6, Miklukho-Maklaja Street, Moscow, Russia
  • Department of Functional Nanosystems and High-temperature Materials, National University of Science and Technology ‘‘MISiS’’, No. 4, Leninsky Prospect, Moscow, Russia
Bibliografia
  • [1] N.R. Dhar, M. Kamruzzaman, Cutting temperature, tool wear, surface roughness and dimensional deviation in turning AISI-4037 steel under cryogenic condition, International Journal of Machine Tools and Manufacture 47 (2007) 754–759.
  • [2] S.A. Tobias, W. Fishwick, The chatter of lathe tools under orthogonal cutting conditions, Transactions of ASME 80 (1958) 1079–1088.
  • [3] J. Tlusty, M. Polacek, The stability of machine tools against self excited vibrations in machining, in: Proceedings of the International Research in Production Engineering Conference, Pittsburgh, PA, ASME, New York, 1963 465–474.
  • [4] J. Serge, Metal cutting mechanics and material behavior, Technische universitiet, Eindhoven, 1999.
  • [5] C. Thomas, M. Katsuhiro, O. Toshiyuki, Y. Yasuo, Metal machining: Theory and applications, Arnold Publisher, Great Britain, 2000.
  • [6] M. Siddhpura, R. Paurobally, A review of chatter vibration research in turning, International Journal of Machine Tools and Manufacture 61 (2012) 27–47.
  • [7] H.S. Qi, B. Mills, Formation of a transfer layer at the tool-chip interface during machining, Wear 245 (2000) 136–147.
  • [8] A.A. Tareq, Extending the technological capability of turning operation, International Journal of Engineering, Science and Technology 2 (1) (2009) 192–201.
  • [9] V.M. Luciano, C.J. Juan, R.C. Eduardo, H.R. Gilberto, L.G. Alejandro, Analysis of compliance between the cutting tool and the workpiece on the stability of a turning process, International Journal of Machine Tools and Manufacture 48 (2008) 1054–1062.
  • [10] L. Daghini, Improving Machining System Performance through Designed-in Damping: Modelling, Analysis and Design Solutions, KTH Royal Institute of Technology, 2012 PhD Thesis.
  • [11] K. Ramesh, T. Alwarsamy, Investigation of Modal analysis in the stability of boring tool using double impact dampers model development, European Journal of Scientific Research 80 (2) (2012) 182–190.
  • [12] V.A. Rogov, S. Ghorbani, Research on selecting the optimal design of antivibrational lathe tool using computer simulation, Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering 229 (3) (2015) 162–167.
  • [13] L. Zuo, S.A. Nayfeh, The two-degree-of-freedom tuned-mass damper for suppression of single-mode vibration under random and harmonic excitation, Journal of Vibration and Acoustics 128 (2006) 56–65.
  • [14] T. Igusa, K. Xu, Vibration control using multiple tuned mass dampers, Journal of Sound and Vibration 175 (4) (1994) 491– 503.
  • [15] W. Min, Z. Tao, Y. Yiqing, F. Renyuan, Design and implementation of nonlinear TMD for chatter suppression: An application in turning processes, International Journal of Machine Tools and Manufacture 50 (2010) 474–479.
  • [16] L.T. Tunc, E. Budak, Effect of cutting conditions and tool geometry on process damping in machining, International Journal of Machine Tools and Manufacture 57 (2012) 10–19.
  • [17] A. Harms, B. Denkena, N. Lhermet, Tool adaptor for active vibration control in turning operations, in: 9th International Conference on New Actuators, Bremen, Germany, (2004 June) 694–697.
  • [18] T. Sisson, R. Kegg, An explanation of low speed chatter effects, ASME Journal of Engineering for Industry 91 (1969) 951.
  • [19] Y. Altintas, M. Eynian, H. Onozuka, Identification of dynamic cutting force coefficients and chatter stability with process damping, CIRP Annals—Manufacturing Technology 57 (2008) 371–374.
  • [20] L.N. Devin, A.A. Osaghchii, Improving Performance of cBN cutting tools by increasing their damping properties, Journal of Superhard Materials 34 (5) (2012) 326–335.
  • [21] K.K. Rama, J. Srinivas, Study of tool dynamics with a discrete model of workpiece in orthogonal turning, International Journal of Machining and Machinability of Materials 10 (1/2) (2011) 71–85.
  • [22] M. Sortino, G. Totis, F. Prosperi, Development of a practical model for selection of stable tooling system configurations in internal turning, International Journal of Machine Tools and Manufacture 61 (2012) 58–70.
  • [23] M. Nouari, G. Lis, F. Girot, D. Coupard, Experimental analysis and optimization of tool wear in dry machining of aluminum alloys, Wear 255 (2003) 1359–1368.
  • [24] L. Vela-Martinez, J.C. Jauregui-Correa, E. Rubio-Cerda, G. Herrera-Ruiz, A. Lozano-Guzman, Analysis of compliance between the cutting tool and the workpiece on the stability of a turning process, International Journal of Machine Tools and Manufacture 48 (2008) 1054–1062.
  • [25] O.B. Abouelatta, J. Madl, Surface roughness prediction based on cutting parameters and tool vibrations in turning operations, Journal of Materials Processing Technology 118 (2001) 269–277.
  • [26] J.R. Baker, K.E. Rough, Use of finite element structural models in analyzing machine tool chatter, Finite Elements in Analysis and Design 38 (2002) 1029–1046.
  • [27] H. Wang, S. To, C.Y. Chan, C.F. Cheung, W.B. Lee, A theoretical and experimental investigation of the tool-tip vibration and its influence upon surface generation in single-point diamond turning, International Journal of Machine Tools and Manufacture 50 (2010) 241–252.
  • [28] H. Boden, U. Carlsson, R. Glav, H.P. Wallin, M. Åbom, Sound and Vibration, The Marcus Wallenberg Laboratory KTH, Sweden, Stockholm, Sweden, 2003.
  • [29] Q. Fu, A. Rashid, C.M. Nicolescu, Improving machining performance against regenerative tool chatter through adaptive normal pressure at the tool clamping interface, Journal of Machine Engineering 13 (2013) 93–105.
  • [30] Miroslav Sockor, Strength of Materials I, CSc, 2011.
  • [31] E.I. Rivin, Stiffness and Damping in Mechanical Design, New York, 1999.
  • [32] J.A. Arsecularatne, On tool-chip interface stress distributions, ploughing force and size effect in machining, International Journal of Machine Tools and Manufacture 37 (7) (1997) 885– 899.
  • [33] T. Ozel, T. Altan, Determination of workpiece flow stress and friction at the chip–tool contact for high-speed cutting, International Journal of Machine Tools and Manufacture 40 (2000) 133–152.
  • [34] Z.Y. Wang, G. Petrescu, Stress analyses of CBN insert in hybrid machining of RBSN ceramic, Machining Science and Technology 8 (1) (2004) 1–19.
  • [35] E. Kose, A. Kurt, U. Seker, The effects of the feed rate on the cutting tool stresses in machining of Inconel 718, Journal of Materials Processing Technology 196 (2008) 165–173.
  • [36] S. Kato, K. Yamaguchi, M. Yamada, Stress distribution at the interface between the tool and chip in machining, Journal of Engineering for Industry 93 (1972) 683–689.
  • [37] G. Barrow, W. Graham, T. Kurimoto, Y.F. Leong, Determination of rake face stress distribution in orthogonal machining, International Journal of Machine Tools and Manufacture 22 (1) (1982) 75–85.
  • [38] V. Kozlov, Z. Huang, J. Zhang, Strength of inserts in titanium alloy machining, IOP Conference Series: Materials Science and Engineering 124 (2016) 1–5.
  • [39] N. Narutaki, A. Murakoshi, Study on machining of titanium alloys, CIRP Annals - Manufacturing Technology 32 (1) (1983) 65–69.
  • [40] I. Lazoglu, F. Atabey, Y. Altintas, Dynamics of boring processes: Part III-time domain modeling, International Journal of Machine Tools and Manufacture 42 (2002) 1567– 1576.
  • [41] B. Moetakef-Imani, N.Z. Yussefian, Dynamic simulation of boring process, International Journal of Machine Tools and Manufacture 49 (2009) 1096–1103.
  • [42] M.H. Miguelez, L. Rubio, J.A. Loya, J. Fernandez-Saeez, Improvement of chatter stability In boring operations with passive vibration absorber, International Journal of Mechanical Sciences 52 (2010) 1376–1384.
  • [43] A. Archenti, A computational framework for control of machining system capability, KTH Royal Institute of Technology, 2011 PhD Thesis.
  • [44] M.J. Griffin, Handbook of Human Vibration, London, 1990.
  • [45] N.H. Hanna, S.A. Tobias, A theory of nonlinear regenerative chatter, Transactions of the ASME—Journal of Engineering for Industry 96 (1974) 247–255.
  • [46] H. Moradi, M.R. Movahhedy, G. Vossoughi, Dynamics of regenerative chatter and internal resonance in milling process with structural and cutting force nonlinearities, Journal of Sound and Vibration 331 (2012) 3844–3865.
  • [47] G. Stepan, T. Insperger, R. Szalai, Delay, parametric excitation, and the nonlinear dynamics of cutting process, International Journal of Bifurcation and Chaos 15 (9) (2005) 2783–2798.
  • [48] S.A. Tobias, Machine Tool Vibration, Blackie and Sons Ltd, 1965.
  • [49] A.K. Ghani, I.A. Choudhury, Husni, Study of tool life, surface roughness and vibration in machining nodular cast iron with ceramic tool, Journal of Materials Processing Technology 127 (2002) 17–22.
  • [50] D.E. Dimla Sr., P.M. Lister, On-line metal cutting tool condition monitoring I: Force and vibration analyses, International Journal of Machine Tools and Manufacture 40 (2000) 739–768.
  • [51] N. Fang, P.S. Pai, S. Mosquea, The effect of built-up edge on the cutting vibrations in machining 2024-T351 aluminum alloy, International Journal of Machine Tools and Manufacture 49 (2010) 63–71.
  • [52] H.V. Ravindra, Y.G. Srinivasa, R. Krishnamurthy, Modelling of tool wear based on cutting forces in turning, Wear 169 (1993) 25–32.
  • [53] G. Sutter, Chip geometries during high-speed machining for orthogonal cutting condition, International Journal of Machine Tools and Manufacture 45 (2005) 719–726.
  • [54] Y. Altintas, M. Eynian, H. Onozuka, Identification of dynamic cutting force coefficients and chatter stability with process damping, CIRP Annals - Manufacturing Technology 57 (2008) 371–374.
  • [55] C.M. Taylor, N.D. Sims S. Turner, Process damping and cutting tool geometry in machining, IOP Conference Series: Materials Science and Engineering 26 (1) (2011) 1–17.
  • [56] C.F. Bisu, P. Darnis, A. Gérard, J.Yv. K'nevez, Displacements analysis of self-excited vibrations in turning, The International Journal of Advanced Manufacturing Technology 44 (2009) 1–16.
  • [57] D.E. Dimla Snr, Sensor signals for tool-wear monitoring in metal cutting operations—a review of methods, International Journal of Machine Tools and Manufacture 40 (2000) 1073–1098.
  • [58] J.P. Davim, Machining of Hard Materials, Springer, London, 2011.
  • [59] P.S. Paul, A.S. Varadarajan, S. Mohanasundaram, Effect of magnetorheological fluid on tool wear during hard turning with minimal fluid application, Archives of Civil and Mechanical Engineering 15 (2015) 124–132.
  • [60] K. Bouacha, M.A. Yallese, T. Mabrouki, J.F. Rigal, Statistical analysis of surface roughness and cutting forces using response surface methodology in hard turning of AISI 52100 bearing steel with CBN tool, International Journal of Refractory Metals and Hard Materials 28 (2010) 349–361.
  • [61] C. Nath, M. Rahman, Effect of machining parameters in ultrasonic vibration cutting, International Journal of Machine Tools and Manufacture 48 (2008) 965–974.
  • [62] G.C. Benga, A.M. Abrao, Turning of hardened 100Cr6 bearing steel with ceramic and PCBN cutting tools, Journal of Materials Processing Technology 143–144 (2003) 237–241.
  • [63] E.O. Ezugwu, Key improvements in the machining of difficult-to-cut aerospace superalloys, International Journal of Machine Tools and Manufacture 45 (2005) 1353–1367.
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-0993bdd3-f57b-44c7-b300-884b432ea176
JavaScript jest wyłączony w Twojej przeglądarce internetowej. Włącz go, a następnie odśwież stronę, aby móc w pełni z niej korzystać.