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Problems of regeneration of modern piezoelectric fuel injectors

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The paper presents a method of testing piezoelectric fuel injectors in modern common rail systems, which allows them to be repaired almost to the full extent. The obtained results indicate that this process can be effectively carried out, even taking into account the existing technological limitations. The most important stages of the implemented activities are specified, first of all the scope of required maintenance activities in the pre- and post-assembly stages, as well as the types of diagnostic tests carried out on separate test benches. Although the presented analysis concerns a specific example, individual conclusions and observations can be applied to fuel injectors from other manufacturers, in which the actuator is not replaceable.
Czasopismo
Rocznik
Strony
3--8
Opis fizyczny
Bibliogr. 26 poz., il. kolor., fot.
Twórcy
  • Faculty of Mechanical Engineering and Mechatronics, West Pomeranian University of Technology in Szczecin, Poland
Bibliografia
  • [1] AMBROSIO, S., FERRARI, A., MANCARELLA, A. at al. Comparison of the emissions, noise, and fuel consumption comparison of direct and indirect piezoelectric and solenoid injectors in a low-compression-ratio diesel engine. Energies. 2019, 4023(12). https://doi.org/10.3390/en12214023
  • [2] COSTA DE MACȆDO NETO, J., ANUNCIAÇÃO BRITO DE OLIVEIRA, M., BARREDA DEL CAMPO, E.R. at al. Failure in fuel injector nozzles used in diesel engines. Journal of Mechanics Engineering and Automation. 2015, 5, 237-240. https://doi.org/10.17265/2159-5275/2015.04.005
  • [3] CHOMIK, Z., ŁAGOWSKI, P. The analysis of mechanical damage of common rail injectors. Journal of Research and Applications in Agricultural Engineering. 2019, 64(1), 13-20.
  • [4] CHOPRA, S., ACHARI, P., KULKARNI, V. Current market techniques used to reduce CO2 emissions from diesel engines. International Journal of Scientific Engineering and Applied Science. 2016, 2(12), 84-93.
  • [5] EGGER, K., WARGA, J., KLÜGL, W. New common rail injection system with piezo actuation for diesel passenger cars. MTZ Worldwide. 2002, 63(9), 14-17. https://doi.org/10.1007/BF03227566
  • [6] HAGEN, J., HERRMANN, O.E., WEBER, J. et al. Better diesel combustion by further injector improvement. Auto Tech Review. 2016, 5(9), 28-35. https://doi.org/10.1365/s40112-016-1198-4
  • [7] HAO, S., HUANG, Y., ZHANG, S. Research on the drive system of piezoelectric injector. Advances in Engineering Research. 2017, 100, 98-102. https://doi.org/10.2991/icmeim-17.2017.19
  • [8] IGNACIUK, P., GIL, L. Damages to injectors in diesel engines. Advances in Science and Technology Research Journal. 2014, 21(8), 58-61. https://doi.org/10.12913/22998624.1091880
  • [9] JOCANOVIĆ, M.T., KARANOVIĆ, V.V., KNEŽEVIĆ, D.M. et al. Diesel fuel filtration problems with modern common rail injection systems. Vojnotehnićki Glasnik/ Military Technical Courier. 2017, 65(4), 968-933. https://doi.org/10.5937/vojtehg65-11577
  • [10] JUŚCIŃSKI, S., PIEKARSKI, W., CHOMIK, Z. Analysis of injection systems types used in agricultural machines. Agricultural Engineering. 2017, 21(4), 37-46. https://doi.org/10.1515/agriceng-2017-0034
  • [11] KACZOROWSKI, M., PILEWSKI, Z. Kodowanie IMA/ ISA wtryskiwaczy piezoelektrycznych. Bosch Autospec. 2017, 66(4), 7-9.
  • [12] KACZOROWSKI, M., PILEWSKI, Z. Wtryskiwacze piezo-elektryczne - pionierzy wysokich ciśnień do 2500 barów. Bosch Autospec. 2017, 65(3), 7-10.
  • [13] KOTEN, H., GUNES, E.C., GUNER, K. Piezo-actuated common rail injector structure and efficient design. Journal of Energy Systems. 2018, 2(3), 97-114. https://doi.org/10.30521/jes.453560
  • [14] KRIVTSOV, S.N., KRIVTSOVA, T.I. Variations in health of piezoelectric elements of the Common Rail electric hydraulic nozzles in the operating conditions. IOP Conference Series: Materials Science and Engineering. 2021, 1061, 1-8. https://doi.org/10.1088/1757-899X/1061/1/012022
  • [15] MEGA TESTER V3. Software instruction manual version 3.0. The private company "Open System". 2019, Khmelnitsky.
  • [16] NOURAEI, H., BEN-MRAD, R., SINCLAIR, A.N. Development of a piezoelectric fuel injector. IEEE Transactions on Vehicular Technology. 2016, 65(3), 1162-1170. https://doi.org/10.1109/TVT.2015.2410136
  • [17] PAYRI, R., GIMENO, J., MATA, C. et al. Rate of injection measurements of a direct-acting piezoelectric injector for different operating temperatures. Energy Conversion and Management. 2017, 154, 387-393. https://doi.org/10.1016/j.enconman.2017.11.029
  • [18] POGULYAEV, Y.D., BAITIMEROV, R.M., ROZHDESTVENSKII, Y.V. Detailed dynamic modeling of common rail piezo injector. Procedia Engineering. 2015, 129, 93-98. https://doi.org/10.1016/j.proeng.2015.12.014
  • [19] RAHUL, T.L. Recent trends in internal combustion engine. International Research Journal of Engineering and Technology. 2020, 7(4), 924-930.
  • [20] SALVADOR, F.J., PLAZAS, A.H., GIMENO, J. et al. Complete modelling of a piezo actuator last generation injector for diesel injection systems. International Journal of Engine Research. 2012, 15(1), 3-19. https://doi.org/10.1177/1468087412455373
  • [21] SATKOSKI, C.A., SHAVER, G.M., MORE, R. et al. Dynamic modeling of a piezoelectric actuated fuel injector. Proceedings of the 2009 IFAC Workshop on Engine and Powertrain Control, Simulation and Modeling IFP. 2009, 235-240. https://doi.org/10.3182/20091130-3-FR-4008.0048
  • [22] SENOUSY, M.S., LI, F.X., MUMFORD, D. et al. Thermo-electro-mechanical performance of piezoelectric stack actuators for fuel injector applications. Journal of Intelligent Material Systems and Structures. 2009, 20, 387-399. https://doi.org/10.1177/1045389X08095030
  • [23] STOECK, T. Application of the experimental design technique in fuel dose adjustment of common rail injector. Combustion Engines. 2019, 179(4), 210-215. https://doi.org/10.19206/CE-2019-435
  • [24] STOECK, T. Method for testing modern common rail piezoelectric fuel injectors. Combustion Engines. 2021, 186(3), 31-36. https://doi.org/10.19206/CE-140246
  • [25] STOECK, T. Methodology of testing common rail fuel injectors witch the use of Gauss`s formulas. Combustion Engines. 2021, 184(1), 11-15. https://doi.org/10.19206/CE-133505
  • [26] STOECK, T., ABRAMEK, K.F., OSIPOWICZ, T. Simplified methodology for testing common rail piezoelectric injectors taking into account reference characteristics. Engineering Review. 2021, 41(2), 54-61. https://doi.org/10.30765/er.1475
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-0974500e-ee52-4660-be88-d69a2f31e612
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